2006 FORD S-MAX ABS

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Page 270 of 4402

$FORD S-MAX 2006 Service Repair Manual (418-00\fModule\fCommunic\btions\f Network,\fDi\bgnosis\f\bnd\fTesting).\f REPEAT\fthe\fself-test,\fCLEAR\fthe\f DTCs.\f DTC\fU0300.00:\fIntern\bl\f control\fmodule\fsoftw\bre\f incomp\btibilityElectr$

(418-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
DTC\fU0300.00:\fIntern\bl\f
control\fmodule\fsoftw\bre\f
incomp\btibilityElectronic\fP\brking\f
Br\bke\f(EPB)\fModule\f
softw\bre\fversion.\f
*
NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fmost\fup-
to-d\bte\fsoftw\bre\fversion\fis\finst\blled\f
in\fWDS.\f
Upd\bte\fthe\fEPB\fmodule\fsoftw\bre,\f
REFER\fto\fWDS.\fConfigure\fthe\fmodule.\f
\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01\f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f\f
*
Electronic\fP\brking\f
Br\bke\f(EPB)\fModule\f
configur\btion.\f
*
NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
REFER\fto:\f Mo
dule\fConfigur\btion \f(418-
01\f
Module\fConfigur\btion,\fGener\bl\f
Procedures).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f\f
*
CJB.\f*REFER\fto:\f
Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0401.68:\fControl\fmodulePowertr\bin\fControl\f
Module\f(PCM).\f
*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
Check\fthe\fPCM\fDTCs,\fREFER\fto\fWDS.\f
\f
REFER\fto:\f Communic\btions\fNetwork \f
(41
8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0418.68:\fInv\blid\fd\bt\b\f
received\ffrom\fbr\bke\fsystem\f
control\fmoduleABS\fModule.\f
Circuit(s).\f
*
*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
Check\fthe\fABS\fmodule\fDTCs,\fREFER\f
to
\fWDS.\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41

8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU0422.68:\fInv\blid\fd\bt\b\f
received\ffrom\fcentr\bl\fjunction\f
box\f(CJB)CJB.\f*NOTE:\fDo\fnot\frepl\bce\fP\brking\fBr\bke\f
Module\for\fP\brking\fBr\bke\fRele\bse\f
Actu\btors.\f
Check\fthe\fCJB\fDTCs,\f\f
RE
FER\fto:\f Communic\btions\fNetwork \f
(41

8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
GEM.\f*Check\fthe\fGEM\fDTCs,\f\f
*
Стр. 4 из 33
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Page 290 of 4402

$FORD S-MAX 2006 Service Repair Manual REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f PINPOINT\bTEST\bW\b:\bDTC\bP061E:\bINTERN\fL\bCONTROL\bM$

REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bW\b:\bDTC\bP061E:\bINTERN\fL\bCONTROL\bMODULE\bBR\fKE\b
SIGN\fL\bPERFORM\fNCE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
W1:\bCHECK\bTHE\bWDS\bIS\bCOMMUNIC\fTING\bTHROUGH\bTHE\bD\fT\f\bLINK\bCONNECTOR\b
(DLC)
Ignition\fswitch\fin\fposition\fII.\f1\b
Select\f\bn\f\bltern\btive\fsystem\fto\fcheck\fthe\fDLC.\f2\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fselected\fsystem?\f
Yes\bGO\fto\fW2.\f\f
No \b
C

HECK\fthe\fDLC.\fFor\f\bddition\bl\finform\btion,\fREFER\fto\f
the\fWiring\fDi\bgr\bms.\f
W2:\bCHECK\bTHE\bPOWERTR\fIN\bCONTROL\bMODULE\b(PCM)\bCIRCUIT
Check\ffor\fPCM\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fPCM?\f
Yes\b
CLEAR\f\bny\fPCM\fDTCs,\fREFER\fto\fWDS,\fthen\f GO\fto\f
W3 .\f

\f
No\b C

HECK\fthe\fPCM\fcircuits.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\f
Com

munic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).\f
W3:\bCHECK\bTHE\b\fBS\bMODULE\bCIRCUIT
Check\ffor\fABS\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fABS\fmodule?\f
Yes\b CLEAR\f\bny\fABS\fDTCs,\fREFER\fto\fWDS,\fthen\f GO\fto\f
W4 .\f

\f
No\b R

EPAIR\fcircuit\fVDB04S\f(WH/BU)\for\fcircuit\fVDB05S\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W4:\bCHECK\bTHE\bCJB
Check\ffor\fCJB\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fCJB?\f
Yes\b
CLEAR\f\bny\fCJB\fDTCs,\fREFER\fto\fWDS,\fthen\fGO\fto\fW5
.\f
No\bREPAIR\fcircuit\fVDB04Y\f(WH/BU)\for\fcircuit\fVDB05AB\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W5:\bCHECK\bTHE\bEPB\bMODULE\bCIRCUIT
1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fEPB\fmodule?\f
Yes\bGO\fto\fW6.\f\f
No\b
R

EPAIR\fcircuit\fVDB04N\f(WH/BU)\for\fcircuit\fVDB05E\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W6:\bCHECK\bTHE\bCENTR\fL\bJUNCTION\bBOX\b(CJB)\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Disconnect\fCJB\fC1BP02-C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f16,\fcircuit\fVDB04N\f3\b
Стр. 24 из 33
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Page 335 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-Lo\bk Cont\fol - Anti-Lo\bk Cont\folS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Des\b\fiption and Ope\fation \f\f Des\b\fiption Hydr\bulic\fcontrol\funit\f(HCU)\f Re\br\fwheel\fspeed\fsensors\$

Page 343 of 4402

$FORD S-MAX 2006 Service Repair Manual Installati\bn Re\f\bval Pneumat\bc vacuum \fun Anti-L\bck C\bntr\bl - Anti-L\bck Brake Syste\f (ABS) M\bduleS-MAX/Galaxy 2006.5 (02/2006-) Pr\bnt Re\f\bval and Installati\bn Materials Gen eral$

Page 344 of 4402

$FORD S-MAX 2006 Service Repair Manual 2. Install the HCU. Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A Ant \b-Lock Control, Removal and Installat\bon). 3. Conf\b\fure the Ant\b-Lock Brake System (ABS) pro\fram. General \fqui$

Page 345 of 4402

$FORD S-MAX 2006 Service Repair Manual Anti-Lo\bk Cont\fol - Stability Assist - Anti- Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Des\b\fiption and Ope\fation \f\f Des\b\fiption Y\bw\fr\bte\fsensor\f\bnd$

Anti-Lo\bk Cont\fol - Stability Assist - Anti-
Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Y\bw\fr\bte\fsensor\f\bnd\f\bccelerometer\f
Steering\fwheel\frot\btion\fsensor\f
Hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fst\bbility\f\bssist\fmodule\f\bssembly\f
The\fst\bbility\f\bssist\fmodule\f\bdds\f\b\ffurther\ffunction\fknown\f\bs\felectronic\fst\bbility\fprogr\bm\f
( E

SP)\fto\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\f\bnd\fincludes\f\b\ftr\bction\fcontrol\ffunction.\fWhere\bs\f
the\fABS\fprevented\fwheel\flock\fup\fduring\fbr\bking,\fthe\ftr\bction\fcontrol\ffunction\fcontrols\f
wheel\fslip\fduring\f\bcceler\btion\f(longitudin\bl\fdyn\bmics)\f\bnd\fthe\fESP\fst\bbilizes\fthe\fvehicle\f
\bbout\fits\fvertic\bl\f\bxis.\f
Sensors\fme\bsure\fthe\fposition\fof\fthe\fsteering\fwheel,\fthe\fpressure\fin\fthe\fbr\bke\fm\bster\f
cylinder,\fthe\fy\bw\fvelocity\f(y\bw\fr\bte)\f\bnd\fthe\f\bcceler\btion\ftr\bnsverse\fto\fthe\fvehicle\f(l\bter\bl\f
\bcceler\btion).\fThis\fm\bkes\fit\fpossible\fto\fcomp\bre\fthe\fdriver's\fintention\fwith\fthe\fmoment\bry\f
vehicle\fbeh\bviour\fso\fth\bt\fin\fthe\fevent\fof\fthe\fvehicle\fbecoming\funst\bble,\fESP\fc\bn\finiti\bte\fthe\f
\bppropri\bte\fcorrective\f\bction.\f
The\fESP\frecognizes\fcritic\bl\fdriving\fconditions,\fsuch\f\bs\fp\bnic\fre\bctions\fin\fd\bngerous\f
situ\btions,\f\bnd\fst\bbilizes\fthe\fvehicle,\fwithin\fthe\fphysic\bl\flimits,\fby\findividu\blly\fbr\bking\fe\bch\f
wheel\f\bnd\fgiving\fengine\fcontrol\fintervention\fwithout\fneed\ffor\fthe\fdriver\fto\f\bctu\bte\fthe\f
br\bke\for\fthe\f\bcceler\btor\fped\bl.\f
St\bbility\f\bssist\fcomponents\f
The\fESP\fuses\fthe\fs\bme\fcomponents\f\bs\fthe\fABS\fprogr\bm\fwith\fthe\f\bddition\fof\fthe\ffollowing:\f
*\fSt\bbility\f\bssist\fmodule:\fThis\fis\f\btt\bched\fto\fthe\fHCU\f\bnd\fis\ffitted\finste\bd\fof\fthe\fABS\f
module.\fThe\fst\bbility\f\bssist\fmodule\fc\brries\fout\fthe\fs\bme\ffunction\f\bs\fthe\fABS\fmodule.\f
*\fY\bw\fr\bte\fsensor\f\bnd\f\bccelerometer:\fThis\fsensor\fcluster\fcombines\fthe\fy\bw\fr\bte\f\bnd\fthe\f
l\bter\bl\f\bcceler\btion\fsensors\fin\f\b\fsingle\fcomponent.\fThe\fsensor\fis\f\btt\bched\fthe\ffloor\f
crossmember.\f
*\fSteering\fwheel\frot\btion\fsensor:\fThis\fsensor\fme\bsures\fthe\frot\btion\fof\fthe\fsteering\fwheel.\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
Стр. 1 из 2
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Page 1932 of 4402

$FORD S-MAX 2006 Service Repair Manual Automati\b Tra\fsmissio\f/Tra\fsaxle - Vehi\bles With: 6-Speed Automati\b Tra\fsaxle - AWF21 - Automati\b Tra\fsmissio\f S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diag\fosis a\fd Testi\fg Co\fs$

Automati\b Tra\fsmissio\f/Tra\fsaxle -
Vehi\bles With: 6-Speed Automati\b
Tra\fsaxle - AWF21 - Automati\b
Tra\fsmissio\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis a\fd Testi\fg
Co\fstru\btio\f features, tra\fsmissio\f differe\ftial side
WAR

NINGS:\f
The
\fESD\fprotection\fme\bsures\fmust\fbe\f\bdhered\fto\fwithout\ff\bil,\f\bs\fotherwise\fthe\f
tr\bnsmission\felectronics\fcould\fbe\fdestroyed.\f
Electric\bl\fconnectors\fto\f\bnd\ffrom\fthe\f\butom\btic\ftr\bnsmission\fcontrol\felectronics\fmust\f
only\fbe\fsep\br\bted\for\fconnected\fwhen\fno\fvolt\bge\fis\fpresent.\f
Bec\buse\fof\fbodily\felectrost\btic\fch\brge,\fconnectors\fmust\fnot\fbe\fdisturbed,\f\bs\fthis\fm\by\f
c\buse\fd\bm\bge\fto\fthe\ftr\bnsmission\fcontrol\felectronics.\f
NOTE:\fIn\forder\ffor\fthe\fdi\bgnosis\fof\fthe\f\butom\btic\ftr\bnsmission\fto\fbe\fme\bningful,\f\bll\fother\f
systems\fsuch\f\bs\fthe\fPCM,\fIC\f\bnd\fABS\fmust\fbe\foper\bting\fcorrectly,\fbec\buse\fthrough\fthe\f
CAN\fd\bt\bbus\fthey\fm\by\fh\bve\f\bn\feffect\fon\fthe\fTCM\f\bnd\ftherefore\fon\fthe\ftr\bnsmission\f
control.\f
NOTE:\fElectric\bl\ff\bults\fwhich\f\bppe\br\f-\feven\fonly\fmoment\brily\f-\fwhen\fthe\fignition\fis\f
switched\fon,\fwill\fbe\fstored\fin\fthe\ff\bult\fmemory\fof\fthe\frelev\bnt\fcontrol\funit\f\bnd\fm\by\fh\bve\f
effects\fon\fthe\fcontrol\fsystem.\fLoose\fconnections\f\bnd\ffuses\for\fconnectors\fwhich\fh\bve\f
been\fremoved\for\fdisconnected\ffor\ftesting\fpurposes\f\bll\fcount\f\bs\felectric\bl\ff\bults.\f
I\ftrodu\btio\f
WARNING:\fAdhere\fto\fthe\fESD\fprotection\fme\bsures\flisted \f
below\fwithout\ff\bil,\f\bs\f
otherwise\fthe\ftr\bnsmission\fcontrol\felectronics\fcould\fbe\fdestroyed\f
NOTE:\fAlw\bys\ft\bke\finto\f\bccount\fTSBs\f\bnd\fOASIS\fmess\bges.\f
NOTE:\fDo\fnot\ft\bke\f\bny\fshort\fcuts\for\f\bssume\fth\bt\fcritic\bl\fchecks\for\f\bdjustments\fh\bve\f
\blre\bdy\fbeen\fm\bde.\f
NOTE:\fFollow\fthe\ftest\fprocedure\fdescribed\fin\fthe\fWDS/IDS\fex\bctly.\fIn\fthis\fw\by,\ftest\f
steps\for\fimport\bnt\fcomponent\ftests\f\bre\fprevented\ffrom\fbeing\foverlooked.\f
Troubleshooting\f\bn\felectronic\blly\fcontrolled\f\butom\bti c
\ftr\bns\bxle\fis\fsimplified\fby\fusing\fthe\f
proven\fmethod\fof\fdi\bgnosis.\fOne\fof\fthe\fmost\fimport\bnt\fthings\fto\fremember\fis\fth\bt\fthere\fis\f
\b\fdefinite\fprocedure\fto\ffollow.\f
Details of ESD prote\btio\f
When\fde\bling\fwith\fthe\fmech\btronics,\ffor\fex\bmple\fduring\f\b\frep\bir,\fsuit\bble\fprotective\f
me\bsures\fmust\fbe\ft\bken,\fespeci\blly\fESD\fprotection.\f
The\fterm\fESD\fme\bns:\fElectro\fSt\btic\fDisch\brge.\f
A\fperson\fwho\fis\felectrost\btic\blly\fch\brged\f\bnd\fnot\fe\brthed\fc\brries\f\b\fvolt\bge\ffield\fwith\fthem,\f
\bnd\fso\fend\bngers\f"electrost\btic\blly\fsensitive\fcomponents"\fwhich\f\bre\fcont\bined\fin\fthe\f
control\felectronics.\fC\brelessness\fwhen\fworking\fon\fthe\ftr\bnsmission,\ftouching\fthe\fcont\bcts\f
of\fthe\fcentr\bl\fconnector\fwith\fthe\fh\bnd\for\fm\bking\fme\bsurements\fusing\f\b\fmultimeter\fwill\f
destroy\fthe\fcontrol\felectronics.\f
Prelimi\fary i\fspe\btio\f
NOTE:\fM\bny\fconcerns\fwith\f\bn\f\butom\btic\ftr\bnsmission\f\br e
\fc\bused\fby\fincorrect\foper\bting\f
conditions\for\foper\bting\ferror\fon\fthe\fp\brt\fof\fthe\fdriver.\fIt\fis\ftherefore\fvery\fimport\bnt\fto\f
include\fthe\fenvironment\fwhen\fm\bking\f\b\fdi\bgnosis.\f
Apply\fthe\fp\brking\fbr\bke\f\bnd\fmove\fthe\fselector\flever\ft o
\fthe\f"P"\fposition\fwhen:\f
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Page 1935 of 4402

$FORD S-MAX 2006 Service Repair Manual such\f\bs\fthe\fPCM,\fIC\f\bnd\fABS\fmust\fbe\foper\bting\fcorrectly,\fbec\buse\fthrough\fthe\fCAN\f d\bt\bbus\fthey\fm\by\fh\bve\f\bn\feffect\fon\fthe\fTCM\f\bnd\ftherefore\fon\fthe\ftr\bnsmission\fc$

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