2006 FORD S-MAX ABS

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Page 103 of 4402

$FORD S-MAX 2006 Service Repair Manual CON\fITIONS B1: INSPECT ALL STRUT AND SPRING ASSEMBLY AND SHOCK ABSORBER MOUNTING BOLTS AND NUTS Inspect\fthe\fstrut\f\bnd\fspring\f\bssembly\f\bnd\fshock\f\bbsorber\fmounting\fbolts\f \bnd\fnuts.\f1$

CON\fITIONS
B1: INSPECT ALL STRUT AND SPRING ASSEMBLY AND SHOCK ABSORBER MOUNTING
BOLTS AND NUTS
Inspect\fthe\fstrut\f\bnd\fspring\f\bssembly\f\bnd\fshock\f\bbsorber\fmounting\fbolts\f
\bnd\fnuts.\f1
Are\fthe\fmounting\fbolts\for\fnuts\floose\for\fbroken?\f
Yes TIGHTEN\for\fINSTALL\fnew\fsuspension\fmounting\fbolts.\f
N\b GO\fto\fB2.\f\f
B2: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBERS FOR
LEAKS
NOTE:\fM\bke\fsure\fth\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f
Inspect\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ffor\fsigns\fof\f
oil\fweep\bge\for\fle\bks.\fRefer\fto\fweep\bge\f\bnd\fle\bk\bge\fconditions\fin\fthe\fStrut\f
or\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\fprocedure.\f
1
Are\fthe\fstruts\for\fshock\f\bbsorbers\fle\bking?\f
Yes INSTALL\fnew\fstruts\for\fshock\f\bbsorbers\f\bs\fnecess\bry.\fREFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
N\b GO\fto\fB3.\f\f
B3: INSPECT THE SPRINGS AND STABILIZER BAR(S)
Inspect\fthe\fsprings\f\bnd\fst\bbilizer\fb\br(s)\ffor\fd\bm\bge.\f1
Are\fthe\fsprings\for\fst\bbilizer\fb\br(s)\fd\bm\bged?\f
Yes INSTALL\fnew\fsprings\for\fst\bbilzer\fb\br(s).\fREFER\fto:\f Front\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fLink \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
In s

t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Spring \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
N\b

GO\fto\fB4.\f\f
B4: INSPECT THE SUSPENSION BUSHINGS
Inspect\fthe\fsuspension\fbushings\ffor\fexcessive\fwe\br\for\fd\bm\bge.\f1
Are\fthe\fbushings\fworn\for\fd\bm\bged?\f
Yes INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F

ront\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Upper\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F r

ont\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),
\f
Re\br\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re
\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
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Page 104 of 4402

$FORD S-MAX 2006 Service Repair Manual Inst\bll\btion).\f N\b GO\fto\fB5.\f\f B5: INSPECT THE SUSPENSION LOWER ARM BALL JOINTS C\brry\fout\fthe\fB\bll\fJoint\fInspection\fcomponent\ftest\fin\fthis\fprocedure.\f1 Is\fthe\flower\f\brm\fb\b$

Inst\bll\btion).\f
N\b GO\fto\fB5.\f\f
B5: INSPECT THE SUSPENSION LOWER ARM BALL JOINTS
C\brry\fout\fthe\fB\bll\fJoint\fInspection\fcomponent\ftest\fin\fthis\fprocedure.\f1
Is\fthe\flower\f\brm\fb\bll\fjoint\for\fg\biter\fd\bm\bged?\f
Yes INSTALL\fnew\flower\f\brm.\f\f
REFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b GO\fto\fB6.\f\f
B6: INSPECT THE WHEEL BEARINGS
Check\fthe\fwheel\fbe\brings.\f\f1
Are\fthe\fwheel\fbe\brings\fd\bm\bged?\f
Yes INSTALL\f\b\fnew\fwheel\fhub(s).\f
N\b GO\fto\fB7.\f\f
B7: INSPECT THE WHEEL AND TIRES
Inspect\fthe\ftires\ffor\funeven\fwe\br.\f1
Is\fthere\funeven\fwe\br?\f
Yes REFER\fto\fthe\fsymptom\fch\brt.\f
N\b
GO\fto\fB8.\f\f
B8: INSPECT THE STRUT AND SPRING ASSEMBLY AND REAR SUSPENSION SPRING
INTERFACE
Loosen\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ftop\f\bnd\f
bottom\fmounting\fbolts\f\bnd\fnuts.\fTighten\fthe\fmounting\fbolts\f\bnd\fnuts.\f
C\brry\fout\f\b\fro\bd\ftest.\f\f
RE

FER\fto:\f Ro\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bn d

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes
GO\fto\fB9.\f\f
N\b V

ehicle\fcondition\fcorrected.\f
B9: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBER
COMPONENTS
Check\fth\bt\fthe\fspring\fis\fcorrectly\floc\bted\fon\fthe\fspring\fse\bt\f\bnd\fh\bs\fnot\f
moved.\f1
Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bnd\f\bssembly\f\bnd\finspect\fthe\findividu\bl\f
components.\f\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\fFront\fSuspension,\f
Dis\bssembly\f\bnd\fAssembly).\f
2
Inspect\fthe\fshock\f\bbsorber\ftop\fmount\ffor\fwe\br\for\fd\bm\bge.\f3
C\brry\fout\fthe\fStrut\for\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\f
procedure.\f4
Are\f\bny\fof\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorber\fcomponents\f
d\bm\bged?\f
Yes
INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Di s

\bssembly\f\bnd\fAssembly),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
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Page 105 of 4402

$FORD S-MAX 2006 Service Repair Manual Inst\bll\btion).\f N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10 .\f B10: CARRY OUT A ROAD TEST C\brry\fout\f\b\fro\bd\ftest.\f\f REFER\fto:\fRo\bd/Roller$

Inst\bll\btion).\f
N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10
.\f
B10: CARRY OUT A ROAD TEST
C\brry\fout\f\b\fro\bd\ftest.\f\f
REFER\fto:\fRo\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes REFER\fto:\f Noise,\fVibr\btion\f\bnd\fH\brshness\f(NVH) \f(100-04\fNoise,\fVibr\btion\f
\bnd

\fH\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
N\b Vehicle\fcondition\fcorrected.\f
PINPOINT TEST C : VEHICLE LEAN
TEST
CON\fITIONS\fETAILS/RESULTS/ACTIONS
C1: VEHICLE LEAN
Det\bch\fthe\flo\bd\flevelling\fshock\f\bbsorbers\ffrom\fthe\fwheel\fknuckles.\f\f1
Does\fthe\fvehicle\fle\bn?\f
Yes Inst\bll\fnew\fre\br\fsprings.\fREFER\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b CARRY\fOUT\fthe\fLo\bd-Levelling\fShock\fAbsorber\fComponent\fTest\fin\fthis\f
section.\f
PINPOINT TEST D : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
D1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
\f\f
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Page 106 of 4402

$FORD S-MAX 2006 Service Repair Manual PINPOINT TEST E : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO POWER TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS E1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT TO POWER Disconnect$

PINPOINT TEST E : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
E1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST F : SHOCK ABSORBER SOLENOID CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
F1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD03\fpin\f1,\fcircuit\fCCD03B\f(WH/BU)\f
\bnd

\fC4CD01-B\fpin\f6,\fcircuit\fCCD03C\f(WH/BU).\f\f
(Right\ffront)\fC1CD04\fpin\f1,\fcircuit\fCCD04B\f(GY/YE)\f
\bnd

\fC4CD01-B\fpin\f9,\fcircuit\fCCD04C\f(GY/YE).\f
(Left\fre\br)\fC4CD05\fpin\f1,\fcircuit\fCCD05A\f(GN/BU)\f
\bnd

\fC4CD01-B\fpin\f2,\fcircuit\fCCD05B\f(GN/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f1,\fcircuit\fCCD06A\f(VT/GY)\f
\bnd

\fC4CD01-B\fpin\f5,\fcircuit\fCCD06B\f(VT/GY).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
\f\f
\f\f
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Page 107 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fF2.\f\f N\b R EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.\f F2: CHECK THE SHOCK ABSORBER SOLENOID RETURN CIRCUIT FOR OPEN CIRCUIT Me\bsure\fthe\fresist\bnce\fbetween\f$

GO\fto\fF2.\f\f
N\b R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
F2: CHECK THE SHOCK ABSORBER SOLENOID RETURN CIRCUIT FOR OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN)\f
\bnd

\fC4CD01-B\fpin\f7,\fcircuit\fRCD03C\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG)\f
\bnd

\fC4CD01-B\fpin\f8,\fcircuit\fRCD04C\f(BU/OG).\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU)\f
\bnd

\fC4CD01-B\fpin\f1,\fcircuit\fRCD05B\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN)\f
\bnd

\fC4CD01-B\fpin\f4,\fcircuit\fRCD06B\f(BU/BN).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST G : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
G1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f
(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f
(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f
(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
\f\f
\f\f
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Page 116 of 4402

$FORD S-MAX 2006 Service Repair Manual C\b\fp\bnent Tests R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f \bnd \fOper\btion).\f Ball J\bint Inspecti\bn 1. 1. Firmly\fgr\bsp\ft$

C\b\fp\bnent Tests
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd

\fOper\btion).\f
Ball J\bint Inspecti\bn
1. 1.
Firmly\fgr\bsp\fthe\fouter\fend\fof\fthe\fsuspension\flower\f\brm\f\bnd\ftry\fto\fmove\fit\fup\f\bnd\f
d
own,\fw\btching\f\bnd\ffeeling\ffor\f\bny\fmovement.\fFree\fmovement\fwill\fusu\blly\fbe\f
\bccomp\bnied\fby\f\bn\f\budible\f"click''.\fThere\fshould\fbe\fno\ffree\fmovement.\f
2. 2.
If\fthere\fis\f\bny\ffree\fmovement\finst\bll\f\b\fnew\flower\f\brm.\f\f
R
EFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3

. 3.
If\f\b\fnew\flower\f\brm\fis\finst\blled\fit\fwill\fbe\fnecess\bry\fto\fcheck\f\bnd\f\bdjust\fthe\ffront\f
w
heel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Spe

cific\btions).\f
Strut \br Sh\bck Abs\brber Inspecti\bn
NOTE:\fInspect\fthe\fstruts\for\fshock\f\bbsorber\ffor\fsigns\fof\foil\fweep\bge\for\fle\bks.\fM\bke\fsure\f
th
\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f\f
Weep\bge:\f
deposits\f\b\fthin\ffilm\fof\foil\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber.\f\f
is\fnorm\blly\fnoticed\fdue\fto\f\b\fcollection\fof\fdust\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f
\bbs

orber.\f\f
occurs\fduring\fthe\fnorm\bl\frunning-in\fperiod\fof\f4800\f-\f8050\fkm.\fAfter\fthis\fperiod\fno\fnew\f
si

gns\fof\foil\fshould\fbe\fvisible.\f\f
does\fnot\frequire\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f
Le\bk\bge:\f
covers\fthe\fentire\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber\fwith\foil.\f\f
will\fdrip\foil\fonto\fthe\fsurrounding\fsuspension\fcomponents.\f
requires\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f\f
Strut \br Sh\bck Abs\brber Testing
NOTE:\fStruts\for\fshock\f\bbsorbers\fmust\fbe\ftested\fin\fthe\fvertic\bl\fposition.\f
1. 1.
Remove\fboth\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\fThe\fpiston\frods\f
s
hould\fextend.\f
Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bssemblies.\fREFER\fto:\f Sh
ock\fAbsorber\f\bnd\f
Spr
ing\fAssembly \f(204-01\fFront\fSuspension,\fDis\bssembly\f\bnd\fAssembly).\f
2

. 2.
Compress\fthe\fpiston\frods.\fBoth\fpiston\frods\fshould\foffer\fthe\fs\bme\fresist\bnce\fwhen\f
c
ompressing.\f
3. 3.
Compress\f\bnd\frele\bse\fthe\fpiston\frods.\fThe\fpiston\frods\fshould\fextend\fequ\blly.\f
4

. 4.
Compress\f\bnd\fpull\fthe\fpiston\frod\fin\fthe\fvertic\bl\fposition.\fFeel\fif\fthe\fresist\bnce\f
f
orce\f\bt\fthe\fpoint\fof\fdirection\fch\bnge-over\fis\fperceptible\fwithout\f\b\fl\bg.\fIf\f\b\fl\bg\fis\f
perceptible\fit\fis\f\bn\findic\btion\fof\fshock\f\bbsorber\fv\blve\fd\bm\bge\f\bnd\fnew\fstruts\for\f
oper\btion.\f
Стр. 29 из 30
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Page 117 of 4402

$FORD S-MAX 2006 Service Repair Manual shock\f\bbsorbers\fmust\fbe\finst\blled.\fREFER\fto:\f\fShock\fAbsorber\f\bnd\fSpring\fAssembly \f( 204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f Ins t\bll\btion),\f Re\br\fShock\fAbsorber \f(204-02\f$

shock\f\bbsorbers\fmust\fbe\finst\blled.\fREFER\fto:\f\fShock\fAbsorber\f\bnd\fSpring\fAssembly \f(
204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins
t\bll\btion),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
L\bad-Levelling Sh\bck Abs\brber
1. 1.
With\fthe\fvehicle\funl\bden,\fme\bsure\f\bnd\fnote\fthe\fdimensions\fbetween\fthe\fb\bse\fof\f
t
he\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\fboth\fsides.\f\f
The\fme\bsurements\fon\fboth\fsides\fshould\fbe\f\bpproxim\btely\fequ\bl.\f\f
2. 2.
With\f\b\flo\bd\fof\f4\f\bver\bge\fsize\f\bdults\f\bnd\f\b\f100\fkg\fweight,\fme\bsure\f\bnd\fnote\fthe\f
d
imensions\fbetween\fthe\fb\bse\fof\fthe\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\f
both\fsides.\f\f
3. NOTE:\fDue\fto\fthe\fintern\bl\fr\btchet\fmech\bnism\fof\fthe\fsuspension\fcomponents,\fthe\f
he

ight\fof\fthe\fre\br\fof\fthe\fvehicle\fshould\frise\fduring\fthe\fro\bd\ftest.\f\f
3. With\f\b\flo\bd\fof\f4\f\bver\bge\fsize\f\bdults\f\bnd\f\b\f100\fkg\fweight,\fdrive\fthe\fvehicle\ffor\f3\f
km
\fon\f\b\fro\bd\fof\fnorm\bl\fcondition.\f\f
4. 4.
With\f\b\flo\bd\fof\f4\f\bver\bge\fsize\f\bdults\f\bnd\f\b\f100\fkg\fweight,\fme\bsure\f\bnd\fnote\fthe\f
d
imensions\fbetween\fthe\fb\bse\fof\fthe\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\f
both\fsides.\f\f
5. 5.
If\fthe\fdimensions\fon\fboth\fsides\f\bre\fno\flonger\f\bpproxim\btely\fequ\bl,\finst\bll\fnew\flo\bd\f
levelling\fshock\f\bbsorbers.\f\f
REFER\fto:\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
6. NOTE:\fDue\fto\fthe\fintern\bl\fr\btchet\fmech\bnism\fof\fthe\fsuspension\fcomponents,\fthe\f
he

ight\fof\fthe\fre\br\fof\fthe\fvehicle\fshould\frise\fduring\fthe\fro\bd\ftest.\f\f
6.
If\fthe\fdimensions\f\bre\f\bpproxim\btely\fequ\bl,\funlo\bd\fthe\fvehicle\f\bnd\fdrive\fthe\fvehicle\f
for\f3\fkm\fon\f\b\fro\bd\fof\fnorm\bl\fcondition.\f\f
7. 7.
With\fthe\fvehicle\funl\bden,\fme\bsure\f\bnd\fnote\fthe\fdimensions\fbetween\fthe\fb\bse\fof\f
t
he\fwheel\frim\f\bnd\fthe\ftop\fof\fthe\fre\br\ffender\fon\fboth\fsides.\fCheck\fthe\ffin\bl\f
dimensions\fwith\fthe\forigin\bl\fdimensions\ft\bken\fin\fthe\funl\bden\fcondition.\f\f
8. 8.
If\fthe\ffin\bl\fdimensions\fdo\fnot\f\bpproxim\btely\fequ\bl\fthe\forigin\bl\fdimensions,\finst\bll\f
n
ew\flo\bd\flevelling\fshock\f\bbsorbers.\f\f
REFER\fto:\f Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
9. 9.
If\fthe\ffin\bl\fdimensions\f\bpproxim\btely\fequ\bl\fthe\forigin\bl\fdimensions,\fverify\fthe\f
c
ustomer\fconcern.\f\f
Стр. 30 из 30
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Page 121 of 4402

$FORD S-MAX 2006 Service Repair Manual \f\fDescr\fpt\fon Shock\f\bbsorber\f\bnd\fspring\f\bssembly\f Wheel\fknuckle\f Wheel\fhub\f He\bt\fshield\f Lower\f\brm\f St\bbilizer\fb\br\f Front\fsubfr\bme\f Vibr\btion\fd\bmper\f(if\fequipped)\f$

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