2006 FORD S-MAX ignition

tire type service wiper fluid mirror radiator cap ECU

Page 3078 of 4402

$FORD S-MAX 2006 Service Repair Manual connection\fSP386\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f C12:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b LEFT-HAND$

connection\fSP386\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C12:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b
LEFT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT
Connect\fLeft-h\bnd\fdoor\fcontrol\fmodule\fto\f
connector\fC5PL01A.\f1\b
Disconnect\fLeft-h\bnd\fintegr\bted\fturn\fsign\bl\fl\bmp\f
from\fconnector\fC5PM26A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fthe\fleft-h\bnd\fturn\fsign\bl.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fintegr\bted\fturn\f
sign\bl\fl\bmp,\fleft-h\bnd\fexterior\fmirror,\fconnector\f
C5PM26A,\fpin\f7,\fcircuit\fCLS22A\f(GN/BN),\fwiring\f
h\brness\fside\f\bnd\fground.\f5\b
Is\ffluctu\bting\fb\bttery\fvolt\bge\fme\bsured?\f
Yes\b
GO\fto\fC13 .\f\f
No\b GO

\fto\fC15 .\f\f
C13:\bCHECK\bTHE\bGROUND\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b
LEFT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fintegr\bted\f
turn\fsign\bl\fl\bmp,\fleft-h\bnd\fexterior\fmirror,\f
connector\fC5PM26A,\fpin\f6,\fcircuit\fRPM05A\f
(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\f
exterior\fmirror\fCHECK\fsystem\foper\btes\fcorrectly\f
No\b
GO\fto\fC14 .\f\f
C14:\bCHECK\bTHE\bGROUND\bCONNECTION\bBETWEEN\bTHE\bDOOR\bCONTROL\bMODULE\bAND\b
THE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\bLEFT-HAND\bEXTERIOR\bMIRROR\bFOR\b
OPEN\bCIRCUIT
Disconnect\fDoor\fcontrol\fmodule,\fleft-h\bnd\fside\f
from\fconnector\fC5PL01B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fintegr\bted\f
turn\fsign\bl\fl\bmp,\fleft-h\bnd\fexterior\fmirror,\f
connector\fC5PM26A,\fpin\f6,\fcircuit\fRPM05A\f
(VT/GN),\fwiring\fh\brness\fside\f\bnd\fthe\fdoor\fcontrol\f
module,\fleft-
h\bnd\fside,\fconnector\fC5PL01B,\fpin\f23,\f
circuit\fRPM05A\f(VT/GN),\fwiring\fh\brness\fside.\f
2\b
\f\f
\f\f
Стр. 13 из 24
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Page 3079 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bRENEW\fthe\fdoor\fcontrol\fmodule.\fCHECK\fsystem\f oper\btes\fcorrectly\f No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bRENEW\fthe\fdoor\fcontrol\fmodule.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fintegr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\f
exterior\fmirror\f\bnd\fthe\fdoor\fcontrol\fmodule\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C15:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b
LEFT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fdoor\fcontrol\fmodule\ffrom\f
connector\fC5PL01B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\fdoor\f
control\fmodule,\fconnector\fC5PL01B,\fpin\f11,\fcircuit\f
CLS22A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\fthe\f
integr\bted\fturn\fsign\bl\fl\bmp,\fleft-h\bnd\fexterior\f
mirror,\fconnector\fC5PM26A,\fpin\f7,\fcircuit\fCLS22A\f
(GN/BN),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fohms\fregistered?\f
Yes\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\f
module.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdoor\fcontrol\fmodule\f\bnd\fthe\f
integr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fexterior\fmirror\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C16:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bHEADLAMP\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f7,\fcircuit\f
GD132M\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f9,\fcircuit\f
GD132X\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
\f\f
\f\f
Стр. 14 из 24
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Page 3080 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f c\bses?\f Yes\bGO\fto\fC17 .\f\f No\b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fhe\bdl\bmp\f\bnd\fsolde$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
c\bses?\f
Yes\bGO\fto\fC17 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fusing\fthe\fwiring\fdi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
C17:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bFRONT\bRIGHT-HAND\bTURN\bSIGNAL\bLAMP\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fthe\fright-h\bnd\fturn\fsign\bl.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f8,\fcircuit\fCLS25A\f
(YE/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f
3\b
Is\ffluctu\bting\fb\bttery\fvolt\bge\fme\bsured?\f
Yes\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fhe\bdl\bmp.\f
CHECK\fsystem\foper\btes\fcorrectly\f
No\b GO\fto\fC18 .\f\f
C18:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bFRONT\bRIGHT-HAND\bTURN\bSIGNAL\bLAMP\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fSm\brt\fJunction\fBox\ffrom\fconnector\f
C1BP02A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fSm\brt\f
Junction\fBox,\fconnector\fC1BP02A,\fpin\f1,\fcircuit\f
CLS25A\f(YE/VT),\fwiring\fh\brness\fside\f\bnd\fthe\fright-
h\bnd\fhe\bdl\bmp,\fconnector\fC1LF09,\fpin\f8,\fcircuit\f
CLS25A\f(YE/VT),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b INSTALL\fA\fNEW\fSm\brt\fJunction\fBox.\fCHECK\f
system\foper\btes\fcorrectly\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fthe\fSm\brt\fJunction\fBox\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
C19:\bCHECK\bTHE\bGROUND\bCONNECTION\bTO\bTHE\bRIGHT-HAND\bREAR\bLAMP\bASSEMBLY\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fre\br\fl\bmp\f\bssembly\ffrom\f
connector\fC4LS19A.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
re\br\fl\bmp\f\bssembly,\fconnector\fC4LS19A,\fpin\f3,\f
circuit\fGD152A\f(BK/BU),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
\f\f
Стр. 15 из
24
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Page 3081 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fC20.\f\f No\b L OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fre\br\fl\bmp\f\bssembly\f\bnd\fsoldered\f connection\fSP600\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\bms.\$

Page 3082 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\fFuse.\f LHD:\fFA2\f(25\fA)\f(RJB)\f RHD:\fFA1\f(25\fA)\f(RJB)\f3\b Is\fthe\ffuse\fOK.?\f Yes\b GO\fto\fC23 .\f\f No\b - \fLHD:\fRENEW\ffuse\fFA2\f(25\fA)\f(RJB)\f\bnd\fCHECK\f the\foper\bt$

CHECK\fFuse.\f
LHD:\fFA2\f(25\fA)\f(RJB)\f
RHD:\fFA1\f(25\fA)\f(RJB)\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b
GO\fto\fC23 .\f\f
No\b -

\fLHD:\fRENEW\ffuse\fFA2\f(25\fA)\f(RJB)\f\bnd\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f
\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
-\fRHD:\fRENEW\ffuse\fFA1\f(25\fA)\f(RJB)\f\bnd\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f
\bg\bin,\fLOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C23:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bFA2/FA1\b(25\bA)\b(RJB)\bFOR\bOPEN\b
CIRCUIT
Connect\fFuse.\f
LHD:\fFA2\f(25\fA)\f(RJB)\f
RHD:\fFA1\f(25\fA)\f(RJB)\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse:\f
LHD:\fFA2\f(25\fA)\f(RJB)\f\bnd\fground.\f
RHD:\fFA1\f(25\fA)\f(RJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fC24 .\f\f
No\b
-

\fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
volt\bge\fsupply\fof\ffuse\fFA2\f(25\fA)\f(RJB)\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
-\fRHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f
volt\bge\fsupply\fof\ffuse\fFA1\f(25\fA)\f(RJB)\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\f
oper\btes\fcorrectly\f
C24:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bRIGHT-HAND\bDOOR\bCONTROL\bMODULE\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fdoor\fcontrol\fmodule\ffrom\f
connector\fC6PL01A.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdoor\fcontrol\f
module,\fright-h\bnd\fside,\fconnector\fC6PL01A,\fpin\f
2,\fcircuit\fSBR02A\f(YE/RD),\fwiring\fh\brness\fside\f\bnd\f
ground.\f4\b
Стр. 17 из 24
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Page 3083 of 4402

$FORD S-MAX 2006 Service Repair Manual Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f Yes\bGO\fto\fC25 .\f\f No \b - \fLHD:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\f circuit\fbetween\fthe\fdoor\fcontrol\fmodule\f\bnd\ffuse\f FA2\f$

Page 3084 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\ffluctu\bting\fb\bttery\fvolt\bge\fme\bsured?\f Yes\bGO\fto\fC27 .\f\f No \b GO \fto\fC29 .\f\f C27:\bCHECK\bTHE\bGROUND\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b RIGHT-HAND\bEXT$

Page 3085 of 4402

$FORD S-MAX 2006 Service Repair Manual the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f correctly\f C29:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b RIGHT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT$

the\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C29:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMP\bIN\bTHE\b
RIGHT-HAND\bEXTERIOR\bMIRROR\bFOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fdoor\fcontrol\fmodule\ffrom\f
connector\fC6PL01B.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
door\fcontrol\fmodule,\fconnector\fC6PL01B,\fpin\f11,\f
circuit\fCLS26A\f(BU/GY),\fwiring\fh\brness\fside\f\bnd\f
the\fintegr\bted\fturn\fsign\bl\fl\bmp,\fright-
h\bnd\fexterior\f
mirror,\fconnector\fC5PM31A,\fpin\f7,\fcircuit\fCLS26A\f
(BU/GY),\fwiring\fh\brness\fside.\f
3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fohms\fregistered?\f
Yes\b CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fdoor\fcontrol\f
module.\fCHECK\fsystem\foper\btes\fcorrectly\fIf\fthe\f
concern\fpersists:\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod

ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\f
Testing).\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdoor\fcontrol\fmodule\f\bnd\fthe\f
integr\bted\fturn\fsign\bl\fl\bmp\fin\fthe\fexterior\fmirror\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\f
correctly\f
C30:\bCHECK\bFUSE\bF19\b(60\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF19\f(60\fA)\f(EJB).\f2\b
CHECK\ffuse\fF19\f(60\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\bGO\fto\fC31 .\f\f
No\b R

ENEW\ffuse\fF19\f(60\fA)\f(EJB)\f\bnd\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\f
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C31:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF19\b(60\bA)\b(EJB)\bFOR\bOPEN\bCIRCUIT
Connect\ffuse\fF19\f(60\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF19\f(60\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fC32 .\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF19\f(60\fA)\f(EJB)\fwith\fthe\f\bid\fof\fthe\f
wiring\fdi\bgr\bms.\fCHECK\fsystem\foper\btes\fcorrectly\f
C32:\bCHECK\bTHE\bJOINT\bVOLTAGE\bSUPPLY\bOF\bTHE\bINTEGRATED\bTURN\bSIGNAL\bLAMPS\b
IN\bTHE\bEXTERIOR\bMIRRORS\bFOR\bOPEN\bCIRCUIT
\f\f
Стр. 20 из 24
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