Page 2305 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bExhaust\bSyste\f—
2.0L\bDuratec-HE\b(107kW/145PS)\b-\b
MI4/2.0L\bDuratec-HE\bFlex\bFuel\b
(107kW/145PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fm\bnifold,\fc\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f
\bssembly\f
C\bt\blyst\fmonitor\fsensor\f
He\bted\foxygen\fsensor\f(HO2S)\f
Exh\bust\fm\bnifold\f\bnd\fc\bt\blytic\fconverter\fhe\bt\fshield\f
Exh\bust\fm\bnifold\fg\bsket\f
Gener\btor\fhe\bt\fshield\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Ite\f
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Page 2307 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bExhaust\bSyste\f—
2.3L\bDuratec-HE\b(118kW/160PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fm\bnifold,\fc\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f
\bssembly\f
C\bt\blyst\fmonitor\fsensor\f
He\bted\foxygen\fsensor\f(HO2S)\f
Exh\bust\fm\bnifold\f\bnd\fc\bt\blytic\fconverter\fhe\bt\fshield\f
Exh\bust\fm\bnifold\fg\bsket\f
Gener\btor\fhe\bt\fshield\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Ite\f
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3
4
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Page 2327 of 4402
Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bExhaust\bSyste\f\b-\b
Co\fponent\bLocation
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
He\bted\fl\bmbd\b\fprobe HO2S\f(he\bted\foxygen\fsensor) \f
G\bsket,\fc\bt\blytic\fconverter\f-\fturboch\brger\f
C\bt\blytic\fconverter\fmonitoring\fsensor\f
Exh\bust\fbr\bcket\f
Exh\bust\fflexible\fpipe\f
c\bt\blytic\fconverter\f
Ite\f
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Page 2333 of 4402
Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
C\bt\blytic\fconverter\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fflexible\fpipe\f
He\bted\foxygen\fsensor\f(HO2S)\f
He\bt\fshield\f
Exh\bust\fflexible\fpipe\fto\fturbo\fch\brger\fg\bsket\f
C\bt\blyst\fmonitor\fsensor\f
Ite\f
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Page 2352 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bExhaust\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
C\bt\blytic\fconverter\f
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
C\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f\bssembly\f
Exh\bust\ftemper\bture\fsensor\f
C\bt\blytic\fconverter\fto\fturboch\brger\fcl\bmp\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Diesel\fP\brticul\bte\fFilter\f(DPF)\f Ite\f
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Page 2353 of 4402
\f\fDescription\b
DPF\fg\bsket\f
DPF\f
Pressure\fdifferenti\bl\fsensor\flines\f
Pressure\fdifferenti\bl\fsensor\fbr\bcket\f
Pressure\fdifferenti\bl\fsensor\f\f
DPF\ftemper\bture\fsensor\f
Exh\bust\fh\bnger\finsul\btors\f
DPF\ffilter\fsystem\fconsists\fof\fthe\ffollowing\fcomponents:\f
Diesel\fp\brticul\bte\ffilter\f(DPF)\f\f
Pressure\fdifferenti\bl\fsensor\f\f
Temper\bture\fsensor\f
DPF\f
Th
e\fDPF\freduces\fthe\fpollution\fgener\bted\fby\fdiesel\fvehicles\fby\ffiltering\fsoot\fp\brticles\fout\fof\f
the\fexh\bust\fg\bses.\f
Pressure\fDifferenti\bl\fSensor\f
The\fpressure\fdifferenti\bl\fsensor\fmonitors\fthe\fpressure\fdrop\fwithin\fthe\fDPF.\f
Temper\bture\fSensors\f Ite\f
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Page 2354 of 4402

The\fexh\bust\ftemper\bture\fsensor\fmonitors\fthe\fc\bt\blyst\ftemper\bture.\fThe\fDPF\ftemper\bture\f
sensor\fmonitors\fthe\fpre-DPF\ftemper\bture.\fThese\fsign\bls\f\bre\fsent\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM).\f
Regener\btion\fof\fthe\fDPF\f
Soot\fp\brticles\fc\bn\f\bccumul\bte\fin\fthe\fpost\fDPF\fexh\bust\ft\bilpipe.\fThe\f\bccumul\btion\fof\fthe\f
soot\fp\brticles\fshould\fnot\fbe\fconsidered\f\b\fconcern,\f\bs\fthe\fDPF\fis\fnot\f100%\fefficient\f\bt\f
filtering\fthe\fsoot\fp\brticles.\f
During\fthe\fregener\btion\fprocess,\fit\fis\fpossible\fth\bt\fwhite\fsmoke\fm\by\fbe\femitted\ffrom\fthe\f
exh\bust\ft\bilpipe.\fThis\fis\f\bn\finherent\fby-product\fof\fthe\fregener\btion\fprocess\f\bnd\fshould\fnot\f
be\fconsidered\f\b\fconcern.\f
The\fpressure\fdifferenti\bl\fsensor\fis\fconnected\fto\fthe\fDPF\fby\fthe\fpressure\fdifferenti\bl\fsensor\f
lines\fto\fmonitor\fthe\fpre-pressure\f\bnd\fpost-pressure\fof\fthe\fDPF.\fThe\fpressure\fdifferenti\bl\f
sensor\fconverts\fthese\fme\bsurements\fto\f\b\fsign\bl\fvolt\bge,\fwhich\fis\fthen\fsent\fto\fthe\fPCM\fto\f
be\fused\f\bs\fp\brt\fof\fthe\fdecision\fof\fwhether\fto\f\bpply\fthe\fregener\btion\fprocess\for\fnot.\f
The\fPCM\fwill\fchoose\fthe\foptimum\ftime\ffor\fthe\fregener\btion\fof\fthe\fDPF.\fUnder\fnorm\bl\f
oper\bting\fconditions\fthe\fregener\btion\fprocess\foccurs\fwhen\fthe\fPCM\fh\bs\fc\blcul\bted\fth\bt\fthe\f
DPF\frequires\fregener\btion\f\bnd\fth\bt\fpredetermined\fvehicle\fconditions\f\bre\fmet\f(for\fex\bmple\f
cool\bnt\ftemper\bture,\fvehicle\fspeed\f\bnd\fengine\flo\bd).\f
M\bnu\bl\fregener\btion\fof\fthe\fDPF\f
If\fthe\fDPF\fbecomes\fblocked\fthe\fpressure\fdifferenti\bl\fsensor\fwill\fregister\f\b\fhigh\fpressure\f
di\bgnostic\ftrouble\fcode\f(DTC)\fwith\fthe\fPCM,\fthe\fm\blfunction\findic\btor\fl\bmp\f(MIL)\fwill\fbe\f
illumin\bted\f\bnd\fthe\flimp\fhome\fmode\f\bctiv\bted.\f
A\fblocked\fDPF\fc\bn\fbe\f\b\fresult\fof:\fExcessive\fsoot\fp\brticles\fproduction\f\f
Multiple\ff\biled\fregener\btion\fevents\f
Mech\bnic\bl\for\felectric\bl\ff\bilure\fof\f\b\frel\bted\fsystem\for\fsub-system\f(for\fex\bmple\fEGR\fv\blve\f
st
uck\fopen,\fch\brge\f\bir\fsystem\fle\bk,\ffuel\finjectors)\f
The\fm\bnu\bl\fregener\btion\fof\fthe\fDPF\fc\bn\fbe\fused\fto\fcle\br\fthe\fsoot\fp\brticles\ffrom\fthe\fDPF.\f
F o
r\f\bddition\bl\finform\btion,\frefer\fto\fWDS.\f
Muffler\f
\f\f
Description\b
Muffler\f
Exh\bust\fh\bnger\finsul\btors\f
Ite\f
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Page 2364 of 4402

Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bDiesel\b
Particulate\bFilter\b(DPF)\bDifferential\b
Pressure\bSensor
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
General\bEquip\fent\b
Re\foval\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
Ford\fdi\bgnostic\fequipment 1. Remove\fthe\ffront\fleft-h\bnd\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 3.Torque:\b 5\fNm
\f
4. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. C\brry\fout\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\f Reset\fthe\fDiesel\fP\brticul\bte\fFilter\fDifferenti\bl\f
Pressure\fSensor\fLe\brned\fV\blues\fservice\ffunction.
\f
Genera\f\bEquipment:\b Ford\fdi\bgnostic\fequipment \f
\f\f
\f\f
\f\f
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