2006 FORD S-MAX wiring

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Page 2620 of 4402

$FORD S-MAX 2006 Service Repair Manual CHA21A\f(GY),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f9,\f circuit\fCHA23A\f(YE),\fwiring\fh\brness\fside.\f Me\bsure\fthe\fresist\bnce\fbet$

CHA21A\f(GY),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f9,\f
circuit\fCHA23A\f(YE),\fwiring\fh\brness\fside.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f8,\fcircuit\f
CHA22A\f(VT),\fwiring\fh\brness\fside\f\bnd\f\buxili\bry\f
clim\bte\fcontrol\fmodule,\fconnector\fC3H101-R,\fpin\f9,\f
circuit\fCHA23A\f(YE),\fwiring\fh\brness\fside.\f
10\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured\fin\f
\bll\fof\fthe\fme\bsurements?\f
Yes\b
RENEW\f\buxili\bry\fclim\bte\fcontrol\ftemper\bture\fcontrol\f
fl\bp\f\bctu\btor.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.If\f
the\fconcern\fpersists,\fCHECK\fthe\f\buxili\bry\fclim\bte\f
control\fmodule\fusing\fWDS\f\bnd\fRENEW\fif\fnecess\bry.\f
No\b LOCATE\f\bnd\fREPAIR\fshort\fcircuit\fin\fthe\frelev\bnt\f
circuits\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f
temper\bture\fcontrol\ffl\bp\f\bctu\btor\f\bnd\fthe\f\buxili\bry\f
clim\bte\fcontrol\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT\bTE\fT\bD\b:\bCIRCUIT\bOF\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\b
OUTLET\bTEMPERATURE\b\fEN\fOR\bFAULTY\b
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
D1:\bCHECK\bVOLTAGE\bAT\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\bTEMPERATURE\b
\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC4HA09-A\ffrom\f\buxili\bry\f
clim\bte\fcontrol\f\bir\foutlet\ftemper\bture\fsensor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\f\buxili\bry\fclim\bte\fcontrol.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C4HA09-A,\fpin\f1,\fcircuit\fVHA31A\f(GN/BN),\fwiring\f
h\brness\fside\f\bnd\fground.\f5\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fV\fme\bsured?\f
Yes\b GO\fto\fD3.\f\f
No\b GO

\fto\fD2.\f\f
D2:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\f\bir\foutlet\ftemper\bture\fsensor,\fC4HA09-A,\fpin\f
1,\fcircuit\fVHA31A\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
the\f\buxili\bry\fclim\bte\fcontrol\fmodule,\fconnector\f
C3H101-R,\fpin\f4,\fcircuit\fVHA31A\f(GN/BN),\fwiring\f
3\b
\f\f
Стр. 18 из 20
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Page 2621 of 4402

$FORD S-MAX 2006 Service Repair Manual h\brness\fside.\f Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes\bCHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\f WDS,\fRENEW\fif\fnecess\bry.\f No\b LOCATE\f\bnd\fRECTIF$

h\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bCHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\f
WDS,\fRENEW\fif\fnecess\bry.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVHA31A\f
(GN/BN)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor\f\bnd\fthe\f\buxili\bry\fclim\bte\f
control\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
D3:\bCHECK\bGROUND\bCONNECTION\bFROM\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C4HA09-A,\fpin\f2,\fcircuit\fRHA27A\f(GY/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fD5.\f\f
No\b GO

\fto\fD4.\f\f
D4:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C4HA09-A,\fpin\f2,\fcircuit\fRHA27A\f(GY/BU),\fwiring\f
h\brness\fside\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module,\fconnector\fC3H101-
R,\fpin\f14,\fcircuit\fRHA27A\f
(GY/BU),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fD5.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fRHA27A\f
(GY/BU)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor\f\bnd\fthe\f\buxili\bry\fclim\bte\f
control\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
D5:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\b\fHORT\bTO\b
GROUND
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f14,\fcircuit\f
RHA27A\f(GY/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b
\f\f
Стр. 19 из
20
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Page 2622 of 4402

$FORD S-MAX 2006 Service Repair Manual Component\bTests\b Blower\brelay,\bauxiliary\bclimate\bcontrol\b1. 1.\b Check\fthe\fnorm\blly\fopen\fcont\bct\fin\fthe\funswitched\fst\bte:\f 1 . Me\bsure\fthe\fresist\bnce\f\bt\fthe\f\buxili\bry\fcl$

Page 2623 of 4402

$FORD S-MAX 2006 Service Repair Manual Climate\bControl\b\fystem\b-\bGeneral\b Information\b-\bAir\bConditioning\b(A/C)\b Clutch\bAir\bGap\bAdjustment S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f General\bProcedures\b 1. Check\fthe\fg\bp\f$

Page 2757 of 4402

$FORD S-MAX 2006 Service Repair Manual Auxiliar\b Clima\fe Con\frol - Con\frol Componen\fsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Descrip\fion and Opera\fion Overview of \fhe addi\fional air condi\fioning s\bs\fem Con \frol assemb$

Page 2785 of 4402

$FORD S-MAX 2006 Service Repair Manual Instrum\bnt Clust\br \fnd P\fn\bl Illumin\ftion - Instrum\bnt Clust\br \fnd P\fn\bl Illumin\ftionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Di\fgnosis \fnd T\bsting R\bf\br to Wiring Di\fgr\fms S$

Instrum\bnt Clust\br \fnd P\fn\bl Illumin\ftion
- Instrum\bnt Clust\br \fnd P\fn\bl
Illumin\ftionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\fgnosis \fnd T\bsting
R\bf\br to Wiring Di\fgr\fms S\bction 413-00, for sch\bm\ftic \fnd conn\bctor
in

form\ftion.
G\bn\br\fl Equipm\bnt
Instrum\bnt Clust\br \fnd Dimm\fbl\b B\fcklighting
Th

e\fdimm\bble\fillumin\btion\futilizes\flight\femitting\fdiodes\f(LEDs)\f\bnd\fbulb(s).\f\f
The\ffollowing\fdimm\bble\fcomponents\f\bre\fb\bcklit\fusing\fLEDs\fonly:\f
tr\bnsmission\fcontrol\flever\f\f
he\bter\fcontrol\fp\bnel\f\f
\budio\funit\f\f
n\bvig\btion\fsystem\fdispl\by\fmodule\f\f
instrument\fcluster\f\f
clim\bte\fcontrol\fmodule\f\f
h\bz\brd\fswitch\f\f
tr\bction\fcontrol\fsystem\fdis\bble\fswitch\f\f
right-h\bnd\f\bnd\fleft-h\bnd\fhe\bted\ffront\fse\bt\fswitch(es)\f
Insp\bction \fnd V\brific\ftion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\fl Insp\bction Ch\frt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom Ch\frt
Worldwide\fdi\bgnostic\fsystem\f(WDS)
Mechanica\bE\bectrica\b
Engine/engine\fcomp\brtment\for\funderbody\f
co
mponents\f\f
Fluid\flevels\f\f
Accessory\finst\bll\btion\fFuse(s)\f\f
Loose\for\fcorroded\fconnector
(s

)\f\f
Instrument\fcluster\f\f
Switch(es)\f\f
Wiring\fH\brness\f\f
Circuit(s)\f\f
LED(s)\f
\fymptomPossib\be \fourcesAction
The\fcontrol\fillumin\btion\fis\finoper\btiveFuse.\f
He\bdl\bmp\fswitch.
\f
Circuit.\f
*
*
*
REFER\fto\fthe\fWDS.\f
*
The\finstrument\fp\bnel\fillumin\btion\fdoes\fnot\f
dimDimmer\fswitch.\f
*INSTALL\f\b\fnew\f
he\bdl\bmp/dimmer\fswitch\f
*
Стр. 1 из 7
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Page 2798 of 4402

$FORD S-MAX 2006 Service Repair Manual Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f Diagnosis and T\bsting G\bn\bral Equipm\bnt Insp\bction and V\brification 1. 1. Verify\fthe\fcustomer\fconc$

Instrum\bnt Clust\br \f Instrum\bnt Clust\brS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and T\bsting
G\bn\bral Equipm\bnt
Insp\bction and V\brification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Insp\bction Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\fenter\fthe\finstrument\f
c
luster\fSelf-Di\bgnostic\fMode.\f
S\blf\fDiagnostic Mod\b
NOTE:\fThe\fOK\fbutton\fis\floc\bted\fon\fthe\fsteering\fwheel\f r
ight-h\bnd\fside\fswitch.\f
1. 1.
To\fenter\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode.\fSimult\bneously\fpress\f\bnd\f
h
old\fthe\fOK\fbutton\f\bnd\fturn\fthe\fignition\fswitch\ffrom\fposition\f0,\fto\fposition\fII.\f
2. 2.
Entry\fto\fthe\fSelf-Di\bgnostic\fMode\fis\fconfirmed\fwhen\f'TEST'\fis\fdispl\byed\fin\fthe\f
i
nform\btion\f\bnd\fmess\bge\fcenter\fdispl\by.\fThe\fset\fbutton\fmust\fbe\frele\bsed\fwithin\f
three\fseconds\fof\f'TEST'\fbeing\fdispl\byed\for\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-
Di\bgnostic\fMode.\f
3. 3.
To\fn\bvig\bte\fthrough\for\fskip\f\bny\fof\fthe\finstrument\fcluster\fSelf-Di\bgnostic\fMode\f
t
ests,\fpress\fthe\fOK\fbutton.\fIf\fthe\fOK\fbutton\fis\fpressed\ffor\fmore\fth\bn\f3\fseconds\f
between\ftests,\fthe\finstrument\fcluster\fwill\fexit\fthe\fSelf-Di\bgnostic\fMode.\f
4. 4.
The\fSelf-Di\bgnostic\fMode\fis\fde\bctiv\bted\fwhen\fthe\fignition\fswitch\fis\fturned\fto\fthe\f
O
FF\fposition\for\flow\fb\bttery\fvolt\bge\fis\fdetected.\f
5. 5.
If\finput\fd\bt\b\fto\fthe\finstrument\fcluster\fis\fmissing\for\finv\blid,\fthe\finform\btion\f\bnd\f
m
ess\bge\fcenter\fwill\fdispl\by\f'----'\f
6. 6.
If\fthe\fSelf-Di\bgnostic\fMode\fc\bnnot\fbe\f\bccessed,\fuse\fthe\f F
ord\f\bpproved\fdi\bgnostic\f
too
l \fto\fdi\bgnose\fthe\finstrument\fcluster.\f
NOTE:\fAddition\bl\ftests\f\bre\f\bv\bil\bble\f\bfter\fthe\ffollow i
ng\fSelf-Di\bgnostic\fMode\ftests,\fbut\f
\bre\fnot\f\bpplic\bble\ffor\fthis\fdi\bgnostic.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b
Engine\foil\ffilter\f\f
Engine\foil\flevel\f\f
Engine\fcool\bnt\ftemper\bture\f(ECT)\fsensor\f\f
Engine\fcool\bnt\flevel\f\f
Thermost\bt\f\f
Coll\bpsed\for\fd\bm\bged\ffuel\ft\bnk\f\f
Door\f\bdjustment\fFuse(s)\f\f
Wiring\fh\brness\f\f
Electric\bl\fconnector(s)\f\f
Instrument\fcluster\f\f
Light\femitting\fdiode(s)\f(LED)(s)\f
Стр. 1 из 3
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Page 2802 of 4402

$FORD S-MAX 2006 Service Repair Manual 5. \f 6.Torque: 8\fNm \f 7. \f 8. CAUTION:\fM\bke\fsure\fth\bt\fno\fstr\bin\fis\fpl\bced\f on\fthe\fwiring\fh\brnesses.\f General \bqui\fment: C\bb le\fties\f 9. \f \f\f \f\f \f\f \f\f \f\f Стр.$

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