2006 FORD S-MAX windshield wipers

He\bdl\bmp\fw\bsher\fnozzles\f
Window\fw\bsher\fnozzles\f
Windshield w\bsh/wipe system
The\fwindshield\fw\bsh/wipe\fsystem\fwill\fonly\foper\bte\fif\fthe\fignition\fswitch\fis\fin\fthe\fposition\f"I"\f
or\f"II".\f
Four\fwipe\ffunctions\f\bre\f\bv\bil\bble:\f"Single\fWipe",\f"Speed\f1",\f"Speed\f2"\f\bnd\f"Intermittent\f
Wipe"\for\f"Autom\btic\fWipe"\f(depending\fon\fthe\fspecific\btion\fof\fthe\fvehicle)".\f
In\f"Speed\f1"\for\f"Speed\f2"\fmode,\fthe\fwipers\f\bre\foper\bting\fcontinuously\f\bt\feither\fnorm\bl\f
speed\for\ff\bst\fspeed.\f
When\fthe\fintermittent\fwipe\fmode\fis\fswitched\fon\fthe\fwindshield\fwipers\foper\bte\f\bt\f
norm\bl\fspeed\fwith\fthe\ffollowing\fwiper\fdel\bys:\f

Wiper\fdel\by\f1:\f1\fsecond\f\f

Wiper\fdel\by\f2:\f3.5\fseconds\f\f

Wiper\fdel\by\f3:\f6\fseconds\f\f

Wiper\fdel\by\f4:\f9.5\fseconds\f\f

Wiper\fdel\by\f5:\f15.5\fseconds\f\f

Wiper\fdel\by\f6:\f22\fseconds\f
NOTE:\fIn\fthe\fevent\fof\f\b\ff\bilure,\fthe\fdef\bult\ftime\ffor\fthe\fwiper\fdel\by\fis\f3.5\fseconds.\f
Wh e

n\fthe\fwindshield\fw\bsher\fswitch\fis\foper\bted\fw\bsher\ff
luid\fis\fspr\byed\fonto\fthe\fwindshield.\f
After\f\b\fshort\fdel\by\fdesigned\fto\fprotect\fthe\fwiper\fbl\bdes\fthe\fwipers\fperform\f2\for\f3\fwipes\f\bt\f
low\fspeed.\f
If\fwhen\fthe\fwindshield\fw\bsher\fswitch\fis\f\bctiv\bted\fthe\fwindshield\fwipers\f\bre\fswitched\foff,\f\b\f
single\fwipe\fis\fperformed\f4\fseconds\f\bfter\fthe\fwipers\fh\bve\freturned\fto\fthe\fhome\fposition\f
\bfter\fperforming\fthe\f2\for\f3\fwipes.\f
If\fthe\fwipers\f\bre\fset\fto\fintermittent\fwipe\f\bnd\fthe\fwindow\fw\bsher\fswitch\fis\f\bctu\bted,\fthe\f
wipes\f\bre\fonly\fperformed\fif\fno\ffurther\fwipe\frequest\fh\bs\fbeen\fselected\fvi\b\f\b\fshorter\fdel\by\f
time\fwithin\fthe\f4-second\fdel\by\ftime.\f
The\fpost\fwipe\ffunction\fon\fthe\fwindshield\fensures\fth\bt\f\bny\fw\bter\frem\bining\fon\fthe\f
windshield\f\bfter\fw\bshing\fis\fwiped\f\bw\by.\fIt\fis\fonly\frequired\fif\fthe\fwipers\f\bre\fswitched\foff\for\f
they\f\bre\fset\fto\fintermittent\fmode.\f
Re\br window w\bsh/wipe system
The\fre\br\fwindow\fw\bsh/wipe\fsystem\fwill\fonly\foper\bte\fif\fthe\fignition\fswitch\fis\fin\fthe\fposition\f
"II".\f
If\fthe\fwindshield\fwiper\fswitch\fis\fin\fthe\f"Off",\f"intermittent\fmode"\for\f"\butom\btic\fwindshield\f
wiper"\f(no\fwiping\for\flow\fspeed)\fposition,\fthen\fthe\fwipe\finterv\bl\fof\fthe\fre\br\fwindow\fwiper\fis\f
10\fseconds.\f
If\fthe\fswitch\ffor\fthe\fre\br\fwindow\fw\bsher\fis\fpressed,\fthen\fw\bsher\ffluid\fis\fspr\byed\fonto\fthe\f
re\br\fwindow,\f\bnd\fthe\fwiper\foper\btes\fcontinuously\f\bt\flow\fspeed.\fWhen\fthe\fswitch\fis\frele\bsed\f
the\fre\br\fwindow\fwiper\fperforms\f\bnother\f2-3\fwipes.\f
If\freverse\fge\br\fis\feng\bged\f\bnd\fthe\fwindshield\fwiper\fswitch\fis\fin\fthe\fnorm\bl,\fhigh\fspeed\for\f
\butom\btic\fwindshield\fwiper\f(wiping\f\bt\fhigh\fspeed)\fposition,\fthe\fre\br\fwindow\fwiper\fwill\f
oper\bte\fcontinuously\funtil\fthe\fge\brshift\flever\fis\fmoved\fb\bck\fto\fthe\fneutr\bl\fposition.\f
He\bdl\bmp w\bsher system
The\fhe\bdl\bmp\fw\bsher\fsystem\fwill\fst\brt\fto\foper\bte\fwhen\fthe\fwindshield\fw\bsher\ffunction\fis\f
\bctiv\bted\fif,\f\bt\fthe\fs\bme\ftime,\fthe\flight\fswitch\fis\fset\fto\f"dipped\fbe\bm"\for\fthe\fhe\bdl\bmps\f
h\bve\fbeen\fswitched\fon\fby\fthe\f"\butom\btic\fhe\bdl\bmps"\ffunction.\fThe\felectric\bl\fcontrol\f
functions\f\bre\fperformed\fby\fthe\fhe\bdl\bmp\fw\bsher\frel\by,\fwhich\fis\f\bctu\bted\fby\fthe\fGEM.\f 6
7
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-
Стр. 3 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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In\forder\fto\fprevent\fexcessive\fw\bter\fconsumption,\fthe\fhe\bdl\bmp\fw\bsher\fsystem\fis\fonly\f
\bctiv\bted\fevery\ffourth\ftime\fthe\fwindshield\fw\bsh/wipe\fswitch\fis\foper\bted,\fprovided\fthe\ftime\f
el\bpsed\fsince\fthe\ffirst\foper\btion\fof\fthe\fw\bsher\fsystem\fdoes\fnot\fexceed\f10\fminutes.\fIf\fthe\f
windshield\fw\bsh/wipe\fswitch\fis\f\bctiv\bted\f\bg\bin\f\bfter\f10\fminutes\fthe\fthe\fhe\bdl\bmp\fw\bsher\f
system\fis\f\bctiv\bted\f\bnd\fthe\ftime\fencoder\fis\frest\brted.\f
If\fthe\fw\bsh\fw\bter\flevel\fw\brning\fl\bmp\fon\fthe\finstrument\fcluster\fcomes\fon\fbec\buse\fthe\fw\bsh\f
w\bter\flevel\fin\fthe\fw\bsher\freservoir\fis\ftoo\flow\fthen\fthe\fhe\bdl\bmp\fw\bsher\fpump\fis\fno\flonger\f
\bctiv\bted\funtil\fthe\fw\bsher\freservoir\fis\ftopped\fup.\f
R\bin sensor
CAUTIONS:\fThe
\f\butom\btic\fwindshield\fwipers\fmust\fbe\fswitched\foff\fbefore\fthe\fvehicle\fis\fdriven\f
into\f\b\fc\br\fw\bsh.\f
If\fthe\fwindshield\fis\ficed\fup,\fthe\fwipers\fm\by\fonly\fbe\f\bctiv\bted\fby\fthe\fr\bin\fsensor\f\bfter\f
the\fwindshield\fh\bs\fbeen\fcompletely\fdefrosted.\f
NOTE:\fThe\fr\bin\fsensor\fis\f\bn\foptic\bl\fme\bsuring\finstrument.\fCont\bmin\btion\fsuch\f\bs\foil,\f
gre\bse\for\fdust\fimp\bir\fits\fcorrect\foper\btion.\fBefore\fswitching\fon\fthe\f\butom\btic\fwindshield\f
wipers,\fthe\fwindshield\fmust\fbe\fcle\bn\fin\fthe\f\bre\b\fof\fthe\fr\bin\fsensor.\f
The\fr\bin\fsensor\f(1)\fis\fintegr\bted\ftogether\fwith\fthe\fl i
ght\fsensor\fin\f\b\fhousing\fwhich\fis\f
mounted\fbehind\fthe\fre\br\fview\fmirror\fon\fthe\fwindshield.\f
The\fr\bin\fsensor\fcomprises\f\bn\fopto-electronic\fme\bsuring\f\bnd\fev\blu\btion\fcircuit.\fThe\fsensor\f
c\bn\fc\blcul\bte\fthe\f\bmount\fof\fprecipit\btion\ff\blling\fon\fthe\fwindshield\f\bnd\frequest\fth\bt\fthe\f
windshield\fwipers\f\bre\fswitched\fon.\f
The\fwipers\f\bre\fthen\fset\fto\fthe\frequired\fwipe\fspeed\fby\fthe\fGEM\fon\fthe\fb\bsis\fof\fthe\f
inform\btion\fsupplied\fby\fthe\fr\bin\fsensor.\f
\f\f
Description
R\bindrop\f
LED\f
Lens\f
Photodiode\f
Item
1
2
3
4 \f\f
\f\f
P\brt Number
-
-
-
-
Стр. 4 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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The\fr\bin\fsensor\fconsists\fof\fthree\fcomponents:\f

\bn\fLED\f\f

\b\fphotodiode\f\f

\b\flens\f
The\fLED\femits\f\b\flight\fbe\bm\fof\fknown\fintensity.\fThe\femitted\fbe\bm\femerges\fthrough\fthe\f
le
ns\f\bnd\fis\fthen\freflected\fby\fthe\fwindshield.\f
The\freflected\flight\fbe\bm\fenters\fb\bck\fthrough\fthe\flens\f\bnd\fthen\fre\bches\fthe\fphotodiode.\f
The\fcorresponding\fv\blue\ft\bken\fwithout\fmoisture\fon\fthe\fwindshield\fis\fused\f\bs\fthe\freference\f
v\blue\ffor\fthe\f\butom\btic\fc\blibr\btion\fprocess.\f
Subsequent\fdevi\btions\ffrom\fthis\fv\blue\fc\buse\fthe\fwindshield\fwipers\fto\fbe\fswitched\fon.\f
If\fr\bin\fl\bnds\fon\fthe\fwindshield\fthen\fthe\flight\freflected\fby\fthe\fwindshield\fh\bs\f\b\flower\f
intensity.\fThis\floss\fof\fintensity\fis\fregistered\fby\fthe\fphotodiode\f\bnd,\fproportion\blly\fto\fthe\f
loss\fof\fintensity,\fthe\fmodule\fswitches\fon\fthe\fwindshield\fwipers\fwith\fthe\frequired\fwipe\f
speed\f(in\fintermittent\for\fcontinuous\fmode).\f
On\fvehicles\fbuilt\fup\fto\f07/2006\fthe\fwipers\f\bre\fonly\f\bctiv\bted\f\bfter\fswitching\fon\fthe\f
\butom\btic\fwipe\ffunction\f(wiper\flever\fto\fintermittent\fposition)\fwhen\fthe\fw\bter\fh\bs\fbeen\f
detected\fon\fthe\fwindshield\fby\fthe\fr\bin\fsensor.\f
On\fvehicles\fbuilt\ffrom\f07/2006\f\b\fsingle\fconfirm\btion\fwipe\fis\fperformed\f\bfter\fthe\f\butom\btic\f
wipe\ffunction\fh\bs\fbeen\fswitched\fon.\f
It\fis\fnot\fnecess\bry\fto\fc\blibr\bte\fthe\fr\bin\fsensor,\f\bs\fthis\fh\bs\f\blre\bdy\fbeen\fdone\f\bt\fthe\ff\bctory.
\f
The\fsensitivity\fof\fthe\fr\bin\fsensor\fc\bn\fbe\fch\bnged\fby\f\bdjusting\fthe\fcontrol\fresistor\ffor\f
the\fintermittent\fmode\fof\fthe\fwindshield\fwipers.\f

Adjusting\fring\fposition\f-\fwide\fsymbol:\fHigh\fsensitivity\f
Th
e\fwipers\fwipe\feven\fif\fonly\f\b\fsm\bll\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\f
windshield.\f

Adjusting\fring\fposition\f-\fn\brrow\fsymbol:\fLow\fsensitivity\f
Th
e\fwipers\fonly\fwipe\fif\f\b\fl\brge\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\fwindshield.\f
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Стр. 5 из
5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552156&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Wipers \bnd
W\bshersS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Di\bgnosis \bnd Testing
Gener\bl Equipment
Inspection \bnd Testing
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isu\bl Inspection Ch\brt
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\frefer\fto\fthe\f F
ord\f\bpproved\fdi\bgnostic\ftool.\f
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b\fsystems


Wiper\fbl\bde(s)\f\f

Wiper\f\brm\fpivot\fsh\bft\f\f

W\bsher\ffluid\freservoir\f\f

Hose(s)\f\f

W\bsher\fnozzles\f\f

Check\fthe\fwiper\fbl\bdes\ffor\fresidue-free\fwiping\fin\fthe\f
vi

cinity\fof\fthe\fr\bin\fsensor.\f\f

Check\fthe\f\bdhesive\fp\bd\fbetween\fthe\fr\bin\fsensor\f\bnd\fthe\f
wi

ndshield\ffor\ftr\bpped\f\bir.\f\f

Cle\bn\fw\bx\fresidues\ffrom\fthe\fwindshield\fin\fthe\fvicinity\fof\f
th

e\fr\bin\fsensor.\f\f


Check\fthe\fwindshield\ffor\fd\bm\bge/cr\bcks\fin\fthe\fvicinity\fof\f
the\fr\bin\fsensor.\f\f

Check\fth\bt\fthe\fr\bin\fsensor\fret\bining\ffr\bme\fis\fcorrectly\f
\btt

\bched\fto\fthe\fwindshield.\f

Fuse(s)\f\f

Connector\f\f

Wiring\fh\brness(es)\f\f

W\bsher\fpump\fmotor\f\f

He\bdl\bmp\fw\bsher\fpump\f
\f

Front/re\br\fwindow\fwiper\f
mo
tor(s)\f\f

W\bsh/wipe\fswitch\f\f

Centr\bl\fjunction\fbox\f
(C

JB)\f\f

Re\br\fjunction\fbox\f(RJB)\f\f

Engine\fjunction\fbox\f
(E

JB)\f
Стр. 1 из 1
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Wipers \bnd W\bshers \f Wiper Bl\bde Angle
AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gener\bl Procedures
Speci\bl Tool(s)
501-027\f
Aligner,\fWiper\fArm\f
501-027-01\f
Ad\bpter\ffor\f501-027
\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fwiper\f
mo
tor\fis\fin\fthe\fp\brk\fposition.\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\f3\fm\brked\fpoints\fof\f
th
e\fspeci\bl\ftool\f\bre\fin\fcont\bct\fwith\fthe\fgl\bss.\f
NOTE:\fThe\f\bngle\fof\fthe\fwiper\fon\fthe\fsc\ble\f
must\fpoint\ffrom\fthe\fzero\fcenter\fline\fto\fthe\f
center\fof\fthe\fwindshield/re\br\fwindow.\fIgnore\f
the\fsign\f(+/-)\fon\fthe\f\blignment\ftool.\f
Using\fthe\fspeci\bl\ftool,\fre\bd\foff\fthe\f\bngle\fbetween\f
the\fwiper\f\brm\f\bnd\fthe\fgl\bss.\f
Special\bTool(\f):\b 501-027,\f501-027-01\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fspeci\bl\f
to

ol\fis\flifted\foff\fthe\fgl\bss\fduring\fthe\f
\bdjustment.\f Adjust\fthe\fwiper\f\brm.\f
Re

fer\fto:\f Specific\btions \f(501-16\fWipers\f\bnd\f
W\bsh

ers,\fSpecific\btions).\f
4. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544486&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Windshield Wiper
MotorS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Remov\bl \bnd Inst\bll\btion
Gener\bl Equipment
Remov\bl
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Inst\bll\btion
Two\fleg\fpuller 1.General
\bqui\fment:
Two\fleg\f
puller \f
Tor

que:
22\f
Nm\f
2. Torque: 8\fNm
\f
1. CAUTIONS:\f
Th

e\fengine\fmust\fbe\fin\fthe\fp\brk\fposition.\f
The\fcomponent\fmust\fbe\f\bligned\fwith\fthe\f
inst\bll\btion\fm\brkings.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Check\fthe\f\bngle\fof\fthe\fwiper\f\brms\fto\fthe\f windscreen.\f
Refer\fto:\f Wiper\fBl\bde\fAngle\fAdjustment \f(501-16\f
Wip

ers\f\bnd\fW\bshers,\fGener\bl\fProcedures).\f
\f
\f\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544487&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Windshield W\bsher
Pump \bnd ReservoirS-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \bnd Inst\bll\btion
Remov\bl All\fvehicles\f
Ve

hicles\fwith\f1.8L\for\f2.0L\fengine\f
All\fvehicles\f
1. Refer\fto:\f
He
\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inform\btion,\fDescription\f\bnd\fOper\btion).\f
2. Det\bch\fthe\fcover\fof\fthe\ffront\fbumper.\f
Refer\fto:\f Front\fBumper\fCover\f-
\fVehicles\fWith:\fFront\f
P\brking\fAid \f(501-19\fBumpers,\fRemov\bl\f\bnd\fInst\bll\btion).
3. \f
4. \f
5.
CAUTION:\f
All\fopenings\f
must\fbe\f
closed.\f
\f\f
\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552157&gui...procarmanuals.com
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Wipers \bnd W\bshers \f Windshield W\bsher
PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Inst\bll\btion
Remov\bl
In

st\bll\btion 1. Refer\fto:\f
He
\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. \f
4. CAUTION:\fAll\fopenings\fmust\fbe\fclosed.\f
N O

TE:\fM\bke\fsure\fth\bt\fthe\fcomponents\f\bre\f
inst\blled\fin\ftheir\forigin\bl\fpositions.\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
\f\f
Стр. 1 из
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