2006 FORD S-MAX ground

transmission oil gearbox fuse chart heater fuel gas tank size

Page 93 of 4402

$FORD S-MAX 2006 Service Repair Manual CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\fINSTALL\fnew\fre\br\fshock\f\bbsorbers.\f\f REFER\fto:\f Re\br\fShock\fAbsorber \f(204- 02\fRe\br\f Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f T$

CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\fINSTALL\fnew\fre\br\fshock\f\bbsorbers.\f\f
REFER\fto:\f Re\br\fShock\fAbsorber \f(204-
02\fRe\br\f
Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C110F4BRight\ffront\fshock\f\bbsorber\f
solenoid\f-\fover\ftemper\btureSolenoidConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f INSTALL\fnew\fre\br\fshock\f\bbsorbers.\f\f
REFER\fto:\f Re\br\fShock\fAbsorber \f(204-
02\fRe\br\f
Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C110F78Right\ffront\fshock\f\bbsorber\f solenoid\f-\f\blignment\for\f\bdjustment\fincorrectSolenoidConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f INSTALL\fnew\fre\br\fshock\f\bbsorbers.\f\f
REFER\fto:\f Re\br\fShock\fAbsorber \f(204-
02\fRe\br\f
Suspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C111C11Left\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fground
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f G.\f
C111C12Left\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fpower
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f H.\f
C111C13Left\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
open\fcircuit
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f I.\f
C111C29Left\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f sign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fvertic\bl\f\bcceler\btion\fsensor.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\f
Acc
elerometer \f(204-05\fVehicle\fDyn\bmic\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C111D11Right\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fground
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f G.\f
C111D12Right\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fpower
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f H.\f
C111D13Right\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
open\fcircuit
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f I.\f
C111D29Right\ffront\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f
sign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
Стр. 6 из 30
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Page 94 of 4402

$FORD S-MAX 2006 Service Repair Manual INSTALL\f\b\fnew\fvertic\bl\f\bcceler\btion\fsensor.\f\f REFER\fto:\fVehicle\fFront\fVertic\bl\f Acc elerometer \f(204-05\fVehicle\fDyn\bmic\f Sus pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f TEST\ft$

INSTALL\f\b\fnew\fvertic\bl\f\bcceler\btion\fsensor.\f\f
REFER\fto:\fVehicle\fFront\fVertic\bl\f
Acc
elerometer \f(204-05\fVehicle\fDyn\bmic\f
Sus

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C111E11Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fground
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f G.\f
C111E12Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
short\fto\fpower
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f H.\f
C111E13Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f-
\f
open\fcircuit
Circuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f I.\f
C111E29Left\fre\br\fvertic\bl\f
\bcceler\btion\fsensor\fcircuit\f sign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fvertic\bl\f\bcceler\btion\fsensor.\f
\f
REFER\fto:\f Vehicle\fRe\br\fVertic\bl\fAccelerometer\f
(204-05\fVehicle\fDyn\bmic\fSuspension,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C112B94Suspension\fsystem\fswitch\f-\f
unexpected\foper\btion
SwitchINSTALL\f\b\fnew\fsuspension\fmode\fselection\f
switch.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C112C11Mode\findic\btor\f1\f(comfort)\f
circuit\f-\fshort\fto\fground
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f M.\f
C112C12Mode\findic\btor\f1\f(comfort)\f
circuit\f-\fshort\fto\fpower
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fN.\f
C112C13Mode\findic\btor\f1\f(comfort)\f
circuit\f-\fopen\fcircuit
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fO.\f
C112D11Mode\findic\btor\f2\f(norm\bl)\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f M.\f
C112D12Mode\findic\btor\f2\f(norm\bl)\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f N.\f
C112D13Mode\findic\btor\f2\f(norm\bl)\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f O.\f
C112E11Mode\findic\btor\f3\f(sport)\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f M.\f
C112E12Mode\findic\btor\f3\f(sport)\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f N.\f
C112E13Mode\findic\btor\f3\f(sport)\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f O.\f
C1A0311Left\ffront\fheight\fsensor\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0312Left\ffront\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0313Left\ffront\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0329Left\ffront\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f INSTALL\f\b\fnew\ffront\fsuspension\fheight\f sensor.\f\f
Стр. 7 из 30
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Page 95 of 4402

$FORD S-MAX 2006 Service Repair Manual REFER\fto:\fFront\fSuspension\fHeight\fSensor \f (20 4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion. C1A0411Right\ffront\fheight\$

REFER\fto:\fFront\fSuspension\fHeight\fSensor \f
(20
4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C1A0411Right\ffront\fheight\fsensor\f circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0412Right\ffront\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0413Right\ffront\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0429Right\ffront\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f \bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f INSTALL\f\b\fnew\ffront\fsuspension\fheight\f sensor.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f
(2 0

4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C1A0511Left\fre\br\fheight\fsensor\f
circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0512Left\fre\br\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0513Left\fre\br\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0529Left\fre\br\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fre\br\fsuspension\fheight\fsensor.\f
\f
REFER\fto:\f Re\br\fSuspension\fHeight\fSensor \f
(20

4-05\fVehicle\fDyn\bmic\fSuspension,\f Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
C1A0611Right\fre\br\fheight\fsensor\f circuit\f-\fshort\fto\fgroundCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f J.\f
C1A0612Right\fre\br\fheight\fsensor\f
circuit\f-\fshort\fto\fpowerCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f K.\f
C1A0613Right\fre\br\fheight\fsensor\f
circuit\f-\fopen\fcircuitCircuit(s)\f
or\fsensor
GO\fto\fPinpoint\fTest\f L.\f
C1A0629Right\fre\br\fheight\fsensor\f
circuit\fsign\bl\finv\blidSensorConnect\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
\bnd\fcle\br\fthe\fDTC.\fC\brry\fout\f\b\fro\bd\ftest\ffor\f
\bpproxim\btely\f15\fto\f20\fkm\f(9\fto\f12\fmiles)\f
using\fv\brious\fro\bd\fsurf\bces\f\bnd\fconditions.\f Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f
CHECK\ffor\fthe\fDTC.\fIf\fthe\fDTC\fis\fpresent,\f
INSTALL\f\b\fnew\fre\br\fsuspension\fheight\fsensor.\f
\f
REFER\fto:\f Re\br\fSuspension\fHeight\fSensor \f
(20

4-05\fVehicle\fDyn\bmic\fSuspension,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U000100High\fspeed\fcontroller\f\bre\b\fCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Стр. 8 из 30
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Page 96 of 4402

$FORD S-MAX 2006 Service Repair Manual network\f(CAN)\f communic\btion\fbus\fgener\bl\f f\bilure Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting). U010000Lost\fcommunic\btion\fwith\fthe\fpowertr\bin\fcontrol\f module\f(PCM)CAN$

network\f(CAN)\f
communic\btion\fbus\fgener\bl\f
f\bilure
Module\fCommunic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).
U010000Lost\fcommunic\btion\fwith\fthe\fpowertr\bin\fcontrol\f module\f(PCM)CANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U012100Lost\fcommunic\btion\fwith\f
the\fbr\bking\fsystem\fcontrol\f
module
CANREFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U012600Lost\fcommunic\btion\fwith\f
the\fsteering\f\bngle\fsensor\f moduleCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U014000Lost\fcommunic\btion\fwith\fthe\fgeneric\felectronic\f module\f(GEM)CANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U040168Inv\blid\fd\bt\b\freceived\ffrom\fthe\fPCMCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U041868Inv\blid\fd\bt\b\freceived\ffrom\f
the\fbr\bking\fsystem\fcontrol\f
module
CANREFER\fto:\fCommunic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U042268Inv\blid\fd\bt\b\freceived\ffrom\fthe\fGEMCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f \bnd\fTesting).
U042868Inv\blid\fd\bt\b\freceived\ffrom\fthe\fsteering\f\bngle\fsensorCANREFER\fto:\f Communic\btions\fNetwork \f(418-00\f
Mod
ule\fCommunic\btions\fNetwork,\fDi\bgnosis\f
\bnd\fTesting).
U200A94Control\fmodule\fintern\bl\fpower\f-\funexpected\f oper\btionAd\bptive\f
d\bmping\f moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200B94Control\fmodule\fintern\bl\fpower\fA\f-\funexpected\f oper\btionAd\bptive\fd\bmping\f moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200C94Control\fmodule\fintern\bl\fpower\fB\f-\funexpected\f
oper\btionAd\bptive\fd\bmping\f
moduleINSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200D11Control\fmodule\foutput\f
power\fA\fcircuit\f-\fshort\fto\f groundCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200D12Control\fmodule\foutput\f
power\fA\fcircuit\f-\fshort\fto\f powerCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200E11Control\fmodule\foutput\f
power\fB\fcircuit\f-\fshort\fto\f
groundCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U200E12Control\fmodule\foutput\f
power\fB\fcircuit\f-\fshort\fto\f powerCircuit(s)INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fmodule.\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.
U201011Switch\fillumin\btion\fcircuit\f-\f
short\fto\fground
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f P.\f
U201012Switch\fillumin\btion\fcircuit\f-\f
short\fto\fpower
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\fQ.\f
U201013Switch\fillumin\btion\fcircuit\f-\f
open\fcircuit
Circuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f R.\f
U201311Switch\fcircuit\f-\fshort\fto\f
groundCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f S.\f
U201312Switch\fcircuit\f-\fshort\fto\f
powerCircuit(s)\f
or\fswitch
GO\fto\fPinpoint\fTest\f T.\f
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$FORD S-MAX 2006 Service Repair Manual Inst\bll\btion).\f N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10 .\f B10: CARRY OUT A ROAD TEST C\brry\fout\f\b\fro\bd\ftest.\f\f REFER\fto:\fRo\bd/Roller$

Inst\bll\btion).\f
N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10
.\f
B10: CARRY OUT A ROAD TEST
C\brry\fout\f\b\fro\bd\ftest.\f\f
REFER\fto:\fRo\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes REFER\fto:\f Noise,\fVibr\btion\f\bnd\fH\brshness\f(NVH) \f(100-04\fNoise,\fVibr\btion\f
\bnd

\fH\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
N\b Vehicle\fcondition\fcorrected.\f
PINPOINT TEST C : VEHICLE LEAN
TEST
CON\fITIONS\fETAILS/RESULTS/ACTIONS
C1: VEHICLE LEAN
Det\bch\fthe\flo\bd\flevelling\fshock\f\bbsorbers\ffrom\fthe\fwheel\fknuckles.\f\f1
Does\fthe\fvehicle\fle\bn?\f
Yes Inst\bll\fnew\fre\br\fsprings.\fREFER\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b CARRY\fOUT\fthe\fLo\bd-Levelling\fShock\fAbsorber\fComponent\fTest\fin\fthis\f
section.\f
PINPOINT TEST D : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
D1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
\f\f
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Page 106 of 4402

$FORD S-MAX 2006 Service Repair Manual PINPOINT TEST E : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO POWER TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS E1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT TO POWER Disconnect$

PINPOINT TEST E : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
E1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST F : SHOCK ABSORBER SOLENOID CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
F1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD03\fpin\f1,\fcircuit\fCCD03B\f(WH/BU)\f
\bnd

\fC4CD01-B\fpin\f6,\fcircuit\fCCD03C\f(WH/BU).\f\f
(Right\ffront)\fC1CD04\fpin\f1,\fcircuit\fCCD04B\f(GY/YE)\f
\bnd

\fC4CD01-B\fpin\f9,\fcircuit\fCCD04C\f(GY/YE).\f
(Left\fre\br)\fC4CD05\fpin\f1,\fcircuit\fCCD05A\f(GN/BU)\f
\bnd

\fC4CD01-B\fpin\f2,\fcircuit\fCCD05B\f(GN/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f1,\fcircuit\fCCD06A\f(VT/GY)\f
\bnd

\fC4CD01-B\fpin\f5,\fcircuit\fCCD06B\f(VT/GY).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
\f\f
\f\f
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Page 107 of 4402

$FORD S-MAX 2006 Service Repair Manual GO\fto\fF2.\f\f N\b R EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.\f F2: CHECK THE SHOCK ABSORBER SOLENOID RETURN CIRCUIT FOR OPEN CIRCUIT Me\bsure\fthe\fresist\bnce\fbetween\f$

GO\fto\fF2.\f\f
N\b R
EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
F2: CHECK THE SHOCK ABSORBER SOLENOID RETURN CIRCUIT FOR OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpins,\f
h\brness\fside:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN)\f
\bnd

\fC4CD01-B\fpin\f7,\fcircuit\fRCD03C\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG)\f
\bnd

\fC4CD01-B\fpin\f8,\fcircuit\fRCD04C\f(BU/OG).\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU)\f
\bnd

\fC4CD01-B\fpin\f1,\fcircuit\fRCD05B\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN)\f
\bnd

\fC4CD01-B\fpin\f4,\fcircuit\fRCD06B\f(BU/BN).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST G : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
G1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f
(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f
(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f
(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
\f\f
\f\f
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Page 108 of 4402

$FORD S-MAX 2006 Service Repair Manual Dyn\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f oper\btion.\f PINPOINT TEST H : V$

Dyn\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST H : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
H1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f
(Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f
(Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f
(Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST I : VERTICAL ACCELERATION SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
I1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f
13,\fcircuit\fLCD02K\f(YE/GN):\f
(Left\ffront)\fC1CD07\fpin\f3,\fcircuit\fLCD02F\f(YE/GN).\f\f
(Right\ffront)\fC1CD08\fpin\f3,\fcircuit\fLCD02E\f(YE/GN).\f
(Left\fre\br)\fC4CD09\fpin\f3,\fcircuit\fLCD02J\f(YE/GN).\f3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fI2.\f\f
\f\f
\f\f
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