2006 FORD S-MAX ESP

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
Diffe\bential—2.2L Du\bat\f\bq-TDCi
(129kW/175PS) - DWS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly and Assembly \ff Subassemblies
Special T\f\fl(s)
Mat

e\bials
Gene\bal Equipment
Disassembly CA

UTION:\fUse\fvise\fj\bw\fprotectors.\f
205-071-01\f
Ad\bpter\ffor\f205-071\f(Thrust\fP\bd)
\f
205-252\f
Inst\bller,\fWheel\fHub\fSe\bl\f
NameSpec\bf\bcat\bo\f
Gre\bse\fCB-CSWSD-M1C234-A\f/\f4U7J-M1C234-AA
Be\bring\fsep\br\btor
Hydr\bulic\fpress
1. Cl\bmp\fthe\fdifferenti\bl\fin\f\b\fvise.\f2. Special\bTool(\f):\b 205-071-01\f
Gen

eral\bEquipment:\b Be\bring\fsep\br\btor \f
3. Sp

ecial\bTool(\f):\b 205-071-01\f
Ge n

eral\bEquipment:\b Be\bring\fsep\br\btor \f
\f
\f
\f
Стр. 1 из 4
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Mate\bials
Gene\bal Equipment All vehicles
308-789\f
Inst\bller,\fDrivesh\bft\fSe\bl\f
308-796\f
G\buge\f
308-798\f
Inst\bller\fBe\bring\fCup\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fDCW9U7J-99J9624-AA
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
Cable ties
H\ft ai\b gun
Ti\be leve\b1.Special\bTool(\f):\b 30
8-798\f
Mate
rial:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-M2C200-
D2\f/\f7U7J
M2C200-BA) \f
\f
\f
\f
\f
Стр. 2 из 17
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.5L Du\batec
(162kW/220PS) - VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment CAUTION: Ensu\be that the tw\f guide sleeves a\be installed.
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
NameSpec\bf\bcat\bo\f
Gre\bse\fK-HTESD-M1C220-A\f/\fA88SX1C220AA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
T\bansmissi\fn jack
1. Refer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen
er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
re
pl\bcing\fthe\ftr\bnsmission.\f
Torque:\b 32\fNm
\f
3.
Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f
gre\bse.\f
Mater\fal:\b Gre\bse\fK-HT\f(ESD-M1C220-A\f/\f
A88

SX1C220AA) \f
4. Gen

eral\bEqu\fpment:\b Tr\bnsmission\fj\bck \f
\f
\f
\f
\f
\f\f
Стр. 1 из 6
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 6-Speed Manual T\bansaxle - M66 -
T\bansmissi\fn—2.2L Du\bat\f\bq-TDCi (DW)
Diesel
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installati\fn
Special T\f\fl(s)
Ma

te\bials
Gene\bal Equipment
205-775\f
Protector\fH\blfsh\bft\fSe\bl
\f
303-290-03A\f
Ad\bpter\ffor\f303-290A\f
303-290-13\f
Ad\bpter\ffor\f303-290A\f
303-290A-15\f
Ad\bpter\ffür\f303-290A\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-LL9U7J-M1C273-BA
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
Retaining St\bap
Ti\be leve\b
T\bansmissi\fn jack
W\f\fden Bl\fck 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2. Co\bt\fthe\finput\fsh\bft\fsplines\fwith\f\b\fthin\fco\bting\fof\f gre\bse.\f
Material\b Gre\bse\fKS-LL\f(9U7J-M1C273-BA) \f
3. T

his\fstep\fis\fonly\frequired\fwhen\frepl\bcing\fthe\f
\f
\f
\f
\f
\f
\f
Стр. 1 из 10
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Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bCatalytic\bConverter—
2.0L\bDuratec-HE\b(107kW/145PS)\b-\bMI4/2.0L\b
Duratec-HE\bFlex\bFuel\b(107kW/145PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA1. \f
2. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.
3. \f
4. \f
\f\f
\f
\f
Стр. 1 из
7
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Exhaust\bSyste\f\b-\b2.0L\bDuratec-HE\b
(107kW/145PS)\b-\bMI4/2.3L\bDuratec-HE\b
(118kW/160PS)\b-\bMI4\b-\bCatalytic\b
Converter—2.3L\bDuratec-HE\b(118kW/160PS)\b
-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. \f
2. \f\f
3. \f
4. \f
\f\f
\f
\f
Стр. 1 из
6
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bCatalytic\b
Converter
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\fRefer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l

exible\fpipe\fis\fnot\fforcibly\fbent.\f
3. \f
4. Torque:\b 47\fNm
\f
5. CAUTION:\fJointing\fcompound\fmust\fnot\f
be

\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fexh\bust\fflexible\f
pipe\fis\fnot\ftwisted.\f Co\bt\fthe\fstuds\fwith\fgre\bse.\f
Mat

er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1 C

9107-AA) \f
To r

que:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
Стр. 1 из 2
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Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bFlexible\bPipeS-MAX/G\bl\bxy\f2006.5\f(02/2006
Re\foval\band\bInstallation\b
Materials\b
Re\foval\b
NameSpec\bf\bcat\bo\f
Gre\bse\fKS-PSSA-M1C9107-A\f/\fYS5J-M1C9107-AA1. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
p\bnel\f
lower\f
ret\bining\f
clips.
2. \f
3. \f
4. \f
\f
\f
\f\f
Стр. 1 из 6
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