2006 FORD S-MAX instrument cluster

checking oil key battery rims handbrake automatic transmission fluid fuel cap

Page 3257 of 4402

$FORD S-MAX 2006 Service Repair Manual No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f soldered\fconnection\fSP276\fwith\fthe\f\bid\fof\fthe\fWiring\f Di\bgr\bms$

No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
soldered\fconnection\fSP276\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
Q8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE YAW RATE/LATERAL A\b\bELERATION
SENSOR AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor,\fconnector\fC3CA09,\fpin\f2,\fcircuit\f
VDB04X\f(WH/BU),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\f
wiring\fh\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fy\bw\fr\bte/l\bter\bl\f
\bcceler\btion\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fy\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\f\bnd\f
soldered\fconnection\fSP277\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST R : \bD \bHANGER NOT \bOMMUNI\bATING WITH THE FORD
APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
R1: \bHE\bK \bOMMUNI\bATION WITH THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\finstrument\fcluster?\f
Yes GO\fto\fR2 .\f\f
No
GO

\fto\fPinpoint\fTest\f AH.\f\f
R2: \bHE\bK FUSE F\b5
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFC5\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fR3 .\f\f
No R

ENEW\ffuse\fFC5\f(7.5\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
R3: \bHE\bK THE VOLTAGE AT FUSE F\b5
Connect\fFuse\fFC5\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFC5\f(7.5\fA)\f\bnd\fground.\f2
\f\f
Стр. 47 из 159
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Page 3301 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes GO\fto\fAF23 .\f\f No L OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fD$

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAF23 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fGEM\f\bnd\fthe\fDLC\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AF23: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE GEM AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fGEM,\fconnector\f
C1BP02-C,\fpin\f48,\fcircuit\fVDB05AB\f(WH),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f
14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcorresponding\f
circuit\fbetween\fthe\fGEM\f\bnd\fthe\fDLC\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST AG : POWERTRAIN \bONTROL MODULE (P\bM) NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
AG1: DETERMINE THE \bONDITIONS UNDER WHI\bH THE FAULT O\b\bURS
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\finstrument\fcluster\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btion\fwith\fthe\f
instrument\fcluster?\f
Yes -\fAll\fexcept\fvehicles\fwith\f\b\f2.0L\fengine:GO\fto\f
AG2 .\f

\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine: GO\fto\fAG4.\f\f
No GO

\fto\fPinpoint\fTest\f AK.\f\f
AG2: \bHE\bK FUSE F10
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF10\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fAG3 .\f\f
No R

ENEW\ffuse\fF10\f(10\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
AG3: \bHE\bK THE VOLTAGE AT FUSE F10
Connect\fFuse\fF10\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF10\f(10\fA)\f
\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes
Стр. 91 из 159
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Page 3334 of 4402

$FORD S-MAX 2006 Service Repair Manual AH2: \bHE\bK FUSE F8 Ignition\fswitch\fin\fposition\f0.\f1 CHECK\fFuse\fF8\f(CJB).\f2 Is\fthe\ffuse\fOK?\f Yes GO\fto\fAH3 .\f\f No R ENEW\ffuse\fF8\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f sys$

Page 3335 of 4402

$FORD S-MAX 2006 Service Repair Manual Yes GO\fto\fAH8 .\f\f No GO \fto\fAH7 .\f\f AH7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE \bJB AND THE INSTRUMENT \bLUSTER Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f1 Me\bsure\fthe\fresist\bn$

Page 3336 of 4402

$FORD S-MAX 2006 Service Repair Manual oper\btion\fof\fthe\fsystem.\f No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f the\finstrument\fcluster\f\bnd\fthe\fCJB\fusing\fthe\fWiring\f Di\bgr\bms.\fCHECK\fthe\foper\btion\fof$

oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fCJB\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AH10: \bHE\bK THE GROUND \bONNE\bTION OF THE INSTRUMENT \bLUSTER
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f6,\fcircuit\fGD138AP\f
(BK/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAH11 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fopen\fcircuit\fbetween\fthe\f
instrument\fcluster\f\bnd\fground\fconnection\fG6D139\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
AH11: \bHE\bK THE \bIR\bUIT BETWEEN THE INSTRUMENT \bLUSTER AND THE DL\b FOR
OPEN \bIR\bUIT (MS \bAN BUS)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f22,\fcircuit\fVDB07A\f
(VT/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f11,\fcircuit\fVDB7D\f(VT/OG),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAH12 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AH12: \bHE\bK THE \bIR\bUIT BETWEEN THE INSTRUMENT \bLUSTER AND THE DL\b FOR
OPEN \bIR\bUIT (MS \bAN BUS)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f23,\fcircuit\fVDB06A\f
(GY/OG),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\fconnector\f
C3DB04,\fpin\f3,\fcircuit\fVDB6X\f(GY/OG),\fwiring\f
h\brness\fside.\f
1
\f\f
\f\f
Стр. 126 из 159
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Page 3337 of 4402

$FORD S-MAX 2006 Service Repair Manual Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f Yes GO\fto\fAH13 .\f\f No L OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing$

Page 3338 of 4402

$FORD S-MAX 2006 Service Repair Manual No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f AH15: \bHE\bK T$

No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AH15: \bHE\bK THE \bIR\bUIT BETWEEN THE INSTRUMENT \bLUSTER AND THE DL\b FOR
OPEN \bIR\bUIT (MM \bAN BUS)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f15,\fcircuit\fVDB14L\f
(VT/GY)\f(vehicles\fwith\fCD\fch\bnger:\fcircuit\fVDB14M\f
(VT/GY)),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f8,\fcircuit\fVDB14F\f(VT/GY),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fAH16 .\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
AH16: \bHE\bK THE \bIR\bUIT BETWEEN THE INSTRUMENT \bLUSTER AND THE DL\b FOR
OPEN \bIR\bUIT (MM \bAN BUS)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\finstrument\f
cluster,\fconnector\fC2MC01,\fpin\f16,\fcircuit\fVDB13L\f
(BU/GY)\f(vehicles\fwith\fCD\fch\bnger:\fcircuit\fVDB13M\f
(BU/GY)),\fwiring\fh\brness\fside\f\bnd\fthe\fDLC,\f
connector\fC3DB04,\fpin\f1,\fcircuit\fVDB14F\f(VT/GY),\f
wiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\finstrument\f
cluster.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\finstrument\fcluster\f\bnd\fthe\fDLC\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST AI : TRANSMISSION \bONTROL MODULE (T\bM) NOT
\bOMMUNI\bATING WITH FORD APPROVED DIAGNOSTI\b TOOL - VEHI\bLES
WITH AUTOMATI\b \bLUT\bH AND GEARSHIFT A\bTUATION
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
AI1: DETERMINE THE \bONDITIONS UNDER WHI\bH THE FAULT O\b\bURS
\f\f
\f\f
Стр. 128 из 159
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Page 3344 of 4402

$FORD S-MAX 2006 Service Repair Manual Connect\fthe\fdi\bgnostic\ftool.\f3 Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f di\bgnostic\ftool.\f4 Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f GEM?\f Yes CHECK\f\bnd\fif$

Connect\fthe\fdi\bgnostic\ftool.\f3
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f4
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fs\bfety\f
restr\bint\fcontrol\fmodule.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
No GO\fto\fAJ9 .\f\f
AJ9: PERFORM NETWORK TEST
NOTE:\fThe\fnumber\fof\fmodules\fconnected\fto\fthe\fMS\fCAN\fbus\fdepends\fon\fthe\fequipment\f
levels\fof\fthe\fvehicle.\fTherefore\fnot\fevery\fvehicle\fwill\fh\bve\f\bll\fthe\fmodules\fmentioned\f
below.\f
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\f\b\flisted\fcomponent,\fthen\fproceed\fwith\f
the\ffollowing\ftest\fstep:\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f
(E

ATC)\fmodule:\fC2H101\f
P\brking\f\bid\fmodule:\fC4MP01-A\f
Tr\biler\fcoupling\fmodule:\fC4AT23-C\f
Auxili\bry\fclim\bte\fcontrol\fmodule:\fC3H101-A\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\f
fi

red\fbooster\fhe\bter:\fC1HF01C\f
Keyless\fvehicle\fmodule:\fC2PK28-D\f
P\bssenger\fside\fdoor\fmodule:\fC6PL01-B\f
Driver's\fside\fdoor\fmodule:\fC5PL01-B\f
Electronic\finstrument\fcluster:\fC2MC01\f
2
Select\fthe\fvehicle\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\f
GEM?\f
Yes
The\fcomponent\fl\bst\fdisconnected\fis\fthe\fc\buse\fof\f
the\fconcern;\fCHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f
component.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No -\fIf\fnot\f\bll\fthe\flisted\fcomponents\f\bre\f
disconnected:DISCONNECT\fthe\fnext\fcomponent\f
(go\fto\ftest\fstep\f1).\f
-\fIf\f\bll\fthe\flisted\fcomponents\f\bre\fdisconnected:
GO\f
to\fAJ10.\f\f
AJ10: \bHE\bK THE MS \bAN BUS FOR A SHORT TO VOLTAGE SUPPLY
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC1BP02-A\ffrom\fthe\fGEM.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Стр. 134 из 159
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