Page 2728 of 4402
Climate\bControl\b\f\bReceiver\bDrierS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Ev\bcu\bte\fthe\f\bir\fconditioning\f(A/C)\fsystem.\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 5\fNm
\f
4. \f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
6. \f
7. \f
\f\f
\f\f
\f\f
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Page 2730 of 4402
Climate\bControl\b\f\bCondenserS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. Ev\bcu\bte\fthe\f\bir\fconditioning\f(A/C)\fsystem.\fRefer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev \b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
2. Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f\bssembly.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f\f1.
Torque:\b
5\fNm
2.Torque:\b
24\fNm
4. \f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s
cription\f\bnd\fOper\btion).\f
6. \f
\f
\f\f
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Page 2733 of 4402
Climate\bControl\b\f\bCondenser\bto\bEvaporator\b
LineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Materials\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f\bddition\bl\f\bir\fconditioning\fsystem\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA 1. C\brry\fout\fthe\f\bir\fconditioning\f(A/C)\fsystem\frecovery\fprocedure.\f
Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\f
Re c
overy,\fEv\bcu\btion\f\bnd\fCh\brging \f(412-00\f
Cli
m\bte\fControl\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
2. Remove\fthe\fright-h\bnd\fhe\bd\fl\bmp\funit.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\fExterior\f
Lig
hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 24\fNm
\f
4. Torque:\b 8\fNm
\f
5. R\bise\fvehicle.\f Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
6. \f
\f\f
\f\f
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Page 2735 of 4402
Climate\bControl\b\f\bClimate\bControl\bModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEquipment\b
Removal\bVehicles\fbuilt\fup\fto\f05/2007\f
Audio\funit\fremov\bl\ftools\f(GV3301)
Ford\fdi\bgnostic\fequipment
Schlitzschr\bubendreher 1.
CAUTION:\fUse\f
suit\bble\fp\bcking\f
m\bteri\bl\fto\f\bvoid\f
d\bm\bge\fto\fthe\f
component.
General \bqui\fment:
Schlitzschr\bubendreher
2.CAUTION:\fUse\fsuit\bble\fp\bcking\fm\bteri\bl\fto\f\bvoid\fd\bm\bge\f
to\fthe\fcomponent.\f
General \bqui\fment: Sc
hlitzschr\bubendreher\f
3.General \bqui\fment:
Audio\funit\fremov\bl\f
tools\f(GV3301)
\f
\f\f
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Page 2738 of 4402
Climate\bControl\b\f\bClimate\bControl\bHousing—
Vehicles\bWith:\bManual\bTemperature\bControlS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Disassembly\band\bAssembly\b
Special\bTool(s)\b
Mat
erials\b
Disassembly\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. \f
2. \f\f1.
Torque:\b
4\fNm
\f
\f
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Page 2741 of 4402
Climate\bControl\b\f\bClimate\bControl\bHousing—
Vehicles\bWith:\bAutomatic\bTemperature\b
Control
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Disassembly\band\bAssembly\b
Special\bTool(s)\b
Mat
erials\b
Disassembly\b
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
412-131\f
Remover/Inst\bller,\fBlower\fEngine
\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. \f
2. \f\f1.
Torque:\b
4\fNm
\f
\f
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Page 3626 of 4402
h\brness\fside\f\bnd\fground.\f\f
Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f
si
de\f\bnd\fground.\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fF7.\f\f
N\f\b I
NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F7:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bBACKREST\bHEATER\bMAT\bFOR\b
CONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fB\bckrest.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
Left\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co
mponent\fside.\f\f
or\f\f
Right\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co
mponent\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fhe\bted\fse\bt\fmodule\f\bnd\fcushion\f
he\bter\fm\bt.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b INSTALL\f\b\fnew\fhe\bted\fse\bt\fb\bckrest\fhe\bter\fm\bt.\f\f
REFER\fto:\fFront\fSe\bt\fB\bckrest\fHe\bter\fM\bt\f(501-10,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bG\b:\bALL\bCLIMATE\bCONTROLLED\bSEATS\bARE\b
INOPERATIVE/DO\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
G1:\bCHECK\bFOR\bBATTERY\bVOLTAGE\bTO\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY
Disconnect\fRe\br\fJunction\fBox\fRel\by\fRB1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f1,\fcircuit\fSBB19A\f
(BU/RD),\fh\brness\fside\f\bnd\fground.\f\f
\bnd\f\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f3,\fcircuit\fSBB20P\f
(GN/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
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Page 3627 of 4402
Yes\bGO\fto\fG2 .\f\f
N\f\b R
EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f
(GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
G2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bGROUND\bCIRCUIT
Disconnect\fCentr\bl\fJunction\fBox\f(CJB)\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fjunction\f
box\frel\by\fRB1\fpin\f2,\fcircuit\fCDC03A\f(BU),\fh\brness\f
side\f\bnd\fthe\fCJB\fpin\f45,\fcircuit\fCDC03A\f(BU),\f
h\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fre\br\fjunction\fbox\frel\by\fRB1.\fIf\fthe\f
problem\fpersists,\f GO\fto\fG3.\f\f
N\f\b
R
EPAIR\fcircuit\fCDC03A\f(BU).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me
\bsure\fthe\fvolt\bge\fbetween\fthe:\f
Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f9,\f
circuit\fB_CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f
or\f\f
Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f9,\f
ci
rcuit\fB_CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fG5 .\f\f
N\f\b GO
\fto\fG4 .\f\f
G4:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bAND\b
THE\bCLIMATE\bCONTROLLED\bSEAT\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_
CBR03A\f(GY),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS03\fpin\f9,\fcircuit\fB_CBR03A\f
(GY),\fh\brness\fside.\f\f
\bnd\f\f
Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_
CBR04A\f(VT),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS08\fpin\f9,\fcircuit\fB_CBR04A\f
(VT),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
\f\f
\f\f
\f\f
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