Body Re\bair\f - General Information -
S\becial Re\bair Technique\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Cabriolet vehicle\f
Th
e\fbody\fof\f\b\fc\bbriolet\fvehicle\fis\fdifferent\fto\fthe\fself-supporting\fbody\fof\f\b\fs\bloon\fc\br\f
bec\buse\fof\fthe\fspeci\bl\froof\fconstruction\f(folding\ftop).\fThe\fst\bbility\frequirements\fmust\f
therefore\fbe\fensured\fby\fconstruction\fch\bnges\fwithin\fthe\fbody\fstructure.\f\f
These\f\bre\ffor\finst\bnce:\f
Longitudin\bl\f\bnd\ftorsion\bl\freinforcing\fcomponents\fwhich\fcompens\bte\ffor\fthe\fl\bck\fof\fthe\f
ro
of.\f\f
Reinforcements\fto\fthe\ffloor\f\bssembly,\fp\brticul\brly\fin\fthe\frocker\fp\bnel\f\bre\b.\f\f
Reinforcements\fin\fthe\fpill\br\f\bre\bs.\f\f
High-strength\f\bnd\fultr\b-high-strength\fsteel\fp\bnels\fwith\fsingle\fp\bnel\fthicknesses\fof\fup\fto\f
2.
5\fmm,\fwhich\fin\fcombin\btion\fc\bn\fbecome\fup\fto\f6mm\fthick\f(e.g.\freinforcements\fin\fthe\f
floor\f\bre\b,\frocker\fp\bnels).\f\f
If\fdeform\btion\fto\flo\bd\fc\brrying\fcomponents\foccurs,\fthe\fst\bbility\fof\fthe\fwhole\fbody\fshell\fc\bn\f
b e
\f\bdversely\f\bffected.\f
On\f\b\fc\bbriolet,\f\bccident\fd\bm\bge\frep\bir\fto\fthe\fcomponents\fmentioned\f\bbove\fis\fconsider\bbly\f
different\fin\fcert\bin\f\bspects\fcomp\bred\fwith\fthe\fusu\bl\frep\birs\f(closed\fbody\fconstruction):\f
A\fmodel\fspecific\f\blignment\f\bngle\fsystem\fmust\f\blw\bys\fbe\fused\fduring\fstr\bightening\f\bnd\f
re
p\bir\fwork,\fsecuring\fusing\fcl\bmps\f\bt\fthe\frocker\fp\bnel\f\bre\b\fis\fnot\f\blw\bys\f\bdequ\bte\ffor\f
the\fc\bbriolet.\f\f
To\f\bvoid\fd\bm\bge\fto\fthe\fdoors,\fthey\fmust\f\blw\bys\fbe\fopen\fduring\fstr\bightening\fwork.\fIn\f
th
e\fc\bse\fof\fmore\fsevere\fd\bm\bge,\f\bddition\bl\ftension\f\bnd\fcompression\fspindles\fmust\fbe\f
used\fto\fst\bbilize\fthe\fdoor\fcut-outs\f(between\fthe\fA-\f\bnd\fB-pill\brs).\f\f
In\flo\bd\fbe\bring\f\bre\bs\fsuch\f\bs\fthe\frocker\fp\bnels,\fside\fmembers\f\bnd\ffloor\fp\bn,\fincre\bsed\f
st
r\bightening\fforces\f\bre\fnecess\bry\fdue\fto\fthe\f\bddition\bl\freinforcements.\f\f
NOTE:\fAddition\bl\finform\btion\fon\fwelding\fc\bn\fbe\ffound\fin\fthe\fsection\fWelding\f
Eq
uipment\f\bnd\fJoining\fTechniques.\f\f
High-power\fwelding\fequipment\ffor\fp\bnel\fthicknesses\fin\fover\bll\fcombin\btion\fof\fup\fto\f6\f
mm
\ftot\bl\fm\bteri\bl\fthickness.\f\f
The\ffitting\f\bccur\bcy\f\bnd\flongitudin\bl\frigidity\fof\fthe\f\bffected\fcomponent\fis\fespeci\blly\f
im
port\bnt\fto\fensure\fth\bt\fthe\fdoors,\fdoor\fwindows\f\bnd\fthe\froof\ffit\f\bnd\fclose\fcorrectly.\f\f
Liquefied ga\f vehicle\f
A l
tern\btive\ffuel\fvehicles\foften\frequire\fspeci\bl\fh\bndling\fin\fthe\fworkshop\f\bre\b.\fAbove\f\bll,\f
\f
Стр. 1 из 3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506664&gui...procarmanuals.com
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Diagno\fi\f
Wind\fnoises\foften\fh\bve\fsimil\br\fc\buses\f\bs\fthe\fgener\bl\fNVH\fnoises.\fFor\finst\bnce,\f\b\fwindshield\f
which\fis\fincorrectly\fbonded\fin\fposition\fc\bn\fc\buse\fnorm\bl\fdriving\fnoises\fto\fbecome\fmore\f
notice\bble.\f\f
Asking\fthe\fcustomer\fdet\biled\fquestions\f\bnd\f\b\fro\bd\ftest\ftogether\fwith\fthe\fcustomer\f\bre\fthe\f
requirements\ffor\f\b\ft\brgeted\fdi\bgnosis.\f
NOTE:\fT\bke\fthe\fcustomer\fconcern\fseriously.\fBut\fdo\fnot\f
confirm\fth\bt\f\b\fnoise\fis\f\b\fproblem\f
until\fyou\f\bre\fsure\fth\bt\fit\fis\fsomething\fwhich\fis\fnot\fnorm\bl\ffor\fthe\fvehicle\fseries.\f
Possible\fquestions:\f
How\flong\fh\bs\fthe\fnoise\fbeen\fthere?\f\f
H\bs\f\bny\fwork\fbeen\fdone\fon\fthe\fvehicle?\f\f
Where\fdoes\fthe\fnoise\fcome\ffrom?\f\f
In\fwhich\fdriving\fsitu\btion\fdoes\fthe\fnoise\f\bppe\br?\f\f
Is\fthere\f\bny\fspeci\bl\fsitu\btion\fin\fwhich\fthe\fnoise\f\bppe\brs?\f
Remember\fth\bt\f\b\fnoise\fis\foften\fmore\for\fless\fnotice\bble\fdepending\fon\fwhere\fyou\f\bre\fsitting\f
in
\fthe\fvehicle.\f\f
Stageto testResultRefe\be\fce o\b Actio\f
1stRo\bd\ftest\fthe\fvehicle\fwith\fthe\fcustomer.\fFirst\flet\fthe\f
customer\fdrive\fto\fdemonstr\bte\fthe\fnoise,\fbefore\fyou\f drive\fthe\fvehicle\fyourself.\fCheck\fth\bt\fthe\fconcern\fis\f
justified.\fIs\fthis\f\b\fnoise\fwhich\fgives\fc\buse\ffor\fconcern?YesStep\f2.
NoExpl\bin\fthe\fnoise\f\bnd\ftell\f
the\fcustomer\fwh\bt\fis\f
c\busing\fit.\fPossibly\foffer\f
\b\fcomp\br\bble\fvehicle\ffor\f \b\fro\bd\ftest.\f
2ndVisu\blly\finspect\fthe\fvehicle.\fLook\ffor\floose,\fd\bm\bged\for\f
missing\fcomponents.\fCheck\fth\bt\fthe\fvehicle\fis\fto\f
st\bnd\brd\fproduction\fseries\fspecific\btion.\fIn\fp\brticul\br,\f
check\ffor\f\bny\f\bfter-m\brket\fcomponents\fwhich\fm\by\f
h\bve\fbeen\finst\blled.\fDepending\fon\fthe\ftype\fof\fnoise,\f
check\fthe\fsuspected\f\bre\b.\fCould\f\b\fc\buse\fof\fthe\fnoise\f be\ffound?
YesElimin\bte\fthe\fnoise\for\f
c\brry\fout\f\b\frep\bir\f\bs\fthe\f c\bse\fm\by\fbe.\fCheck\f
whether\fthe\fme\bsures\f h\bve\fbeen\fsuccessful.
NoStep\f3.
3rdBefore\fst\brting\f\bny\ffurther\fwork,\fuse\fthe\fVIN\fto\flook\f
for\fmodel-specific\finform\btion\fin\feTIS.\fPerform\fO\bsis\f query\f\bnd\fcheck\fTSBs.\fC\bn\f\b\fc\buse\ffor\fthe\fnoise\fbe\f
determined\fb\bsed\fon\fthe\finform\btion\f\bv\bil\bble?\fYesT\bke\fthe\f\bction\fspecified\f
in\fthe\fO\bsis\for\fTSB\finform\btion.\fCheck\f
whether\fthe\fme\bsures\f h\bve\fbeen\fsuccessful.
NoStep\f4.
4thLoc\blize\fthe\fnoise.\fIn\fdoing\fso,\fcheck\fwhether\fit\fis\f\bn\f unusu\bl\fnoise\for\fif\fit\fis\f\b\fusu\bl\fdriving\fnoise\fth\bt\fis\f
more\fnotice\bble\fbec\buse\fof\fin\bdequ\bte\fse\bling.\fIs\fit\f\bn\f
YesStep\f5.
\f
Стр. 5 из 11
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468075&gui...procarmanuals.com
http://vnx.su
Paint - \beneral \fnformation - Description
and Usage of Paint LiteratureS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Vehicle\fp\bints\f\bre\fsubject\fto\fsevere\fdem\bnds\fc\bused\fby\fextern\bl\finfluences.\fMoisture,\f\bir-
bo
rne\fdeposits\fin\fthe\fform\fof\fv\brious\fchemic\bls\f\bnd\fUV\flight\fconst\bntly\f\bffect\f\b\fp\bint\f
surf\bce.\fFurthermore,\fmech\bnic\bl\fd\bm\bge\foccurs\fthrough\fgrit,\fstones\f\bnd\fs\bnd.\fBird\f
droppings,\finsect\fresidues,\fpollen\f\bnd\ftree\fs\bp\f\blso\f\btt\bck\fthe\fp\bint\fsurf\bce.\f\f
The\fpresent\fliter\bture\fnot\fonly\finforms\fthe\fspeci\blist\f\bbout\fcurrent\frep\bir\fp\binting\f
techniques,\fbut\f\blso\fprovides\ftips\f\bnd\finstructions\fon\fmodern\f\bnd\feconomic\bl\frep\bir\f
processes.\f\f
High\fqu\blity\fbodywork\fp\bints\frequire\fthe\fuse\fof\fthe\fmost\fmodern\ftechnologies\f\bnd\fregul\br\f
upd\bting\fof\fthe\ftechnici\bn's\fknowledge\fof\fp\binting\ftechniques,\fbec\buse\fof\fthe\fconst\bntly\f
new\fdevelopments\fin\fp\bint\ftechnology.\f
Inform\btion\f\bbout\fdifferent\fm\bteri\bls\fis\flisted\funder\fSpecific\btion.\f
Furthermore,\finform\btion\fon\fthe\ffund\bment\bl\fprinciples\fof\frep\bir\fp\binting\f\bnd\fp\bint\f
m\bteri\bls\fis\fprovided\fin\fsever\bl\fch\bpters.\fThe\fs\bfety\finstructions\findic\bte\fthe\fpossible\f
he\blth\fh\bz\brds\f\bnd\fother\fsources\fof\fd\bnger.\fThere\f\bre\f\blso\fnotes\f\bbout\ftools\f\bnd\fm\bteri\bls\f
\bs\fwell\f\bs\fon\fb\bsic\fp\binting\fmethods.\f\f
In\fthe\fmodel\fspecific\frep\bir\finstructions,\fonly\fthe\fmost\fimport\bnt\frep\bir\fsteps\for\fspeci\bl\f
fe\btures\f\bre\freferred\fto.\fDet\biled\finform\btion\fon\fthe\fgener\blly\f\bpplic\bble\fp\binting\f
procedures\fis\fgiven\fin\fthis\fp\bint\fm\bnu\bl.\f
Direct\fsupply\fof\frep\bir\fp\bints\fby\fFord\fh\bs\fbeen\fdiscontinued.\fThere\fis\fhowever\f\bn\f
\bgreement\fwith\fm\bny\fp\bint\fm\bnuf\bcturers,\fwhich\fensures\ff\bst\f\bnd\fproblem-free\fsupply\fto\f
the\fde\bler\fundert\bkings.\f\f
P\bint\fsuppliers:\f
DuPont\f\f
Gl\bsurit\f\f
PPG\f\f
Sikkens\f\f
Spies\fHecker\f\f
St\bndox\f
When\fusing\fp\binting\fm\bteri\bls,\fit\fshould\fbe\ft\bken\finto\f\bccount\fth\bt\fthe\fm\bnuf\bcturers\fh\bve\f
e x
\bctly\fm\btched\ftheir\fproducts\fbetween\fe\bch\fother.\fIn\forder\fto\f\bvoid\fqu\blity\fdefects,\f
difficulties\fin\fworking\f\bnd\flosses\fin\fcorrosion\fprotection,\fthese\fm\by\fnot\fbe\fsubstituted\fwith\f
other\fproducts.\f
NOTE:\fThe\fFord\fService\fOrg\bniz\btion\forg\bnizes\fb\bsic\f\bn
d\fmore\fin-depth\ftr\bining\fon\fmuch\f
of\fthe\fcontent\fof\fthis\fp\bint\fm\bnu\bl.\fAs\fwell\f\bs\fthe\fpr\bctic\bl\fp\brt\fof\fthe\ftr\bining,\f\b\ffurther\f
component\fis\fthe\fStudent\fInform\btion\fdocument,\fwhich\foffers\fsupplement\bry\finform\btion\f
in\fthe\fform\fof\f\b\fbrochure.\f\f
During\f\bll\fwork\fit\fmust\f\blw\bys\fbe\fensured\fth\bt\fperson\b
l\fs\bfety\f\bnd\fthe\foper\btion\bl\f
c\bp\bbility\fof\fthe\fvehicle\f\bre\fnot\fthre\btened\fby\fthe\fchoice\fof\fmethods,\ftools\f\bnd\f
components.\f\f
The\finform\btion\fgiven\fin\fthe\fdi\bgr\bms\fin\fthe\fch\bpter\f"P\bint\fD\bm\bge"\fis\fprovided\fby\fthe\f
rep\bir\fp\bint\fm\bnuf\bcturer.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468088&gui...procarmanuals.com
http://vnx.su