Supplemen\bal Re\f\brain\b Sy\f\bem -
Clock\fpring Adju\f\bmen\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedure\f
WARNINGS:\f
If
\fthere\fis\f\b\fbre\bk\fbetween\finst\blling\fthe\fclockspring\f\bnd\fsteering\fwheel\frot\btion\f
sensor\f\bssembly\f\bnd\finst\blling\fthe\fsteering\fwheel,\fthe\fcentr\blizing\fof\fthe\fclockspring\f
must\fbe\frepe\bted.\f
If\fthe\fcentr\bliz\btion\fof\fthe\fclockspring\fis\fin\fdoubt,\fthe\fcentr\blizing\fof\fthe\fclockspring\f
must\fbe\frepe\bted.\f
CAUTION:\fThe\fclockspring\f\bnd\fsteering\fwheel\frot\btion\fsensor\f\bssembly\fmust\fnot\fbe\f
rot\bted\fin\f\b\fcouterclockwise\fdirection\fmore\fth\bn\fthe\fspecified\frevolutions.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\fthe\fstr\bight\f\bhe\bd\fposition.\f
1. \f\f 1. Turn\fthe\fclockspring\frotor\fin\f\b\fclockwise\fdirection\funtil\f\b\fresist\bnce\fis\ffelt.\f
2. Turn\fthe\fclockspring\fin\f\b\fcounterclockwise\f
direction\f2.5\frevolutions.\f
2. \f\f
Check\fto\fsee\fif\fthe\fyellow\froller\fis\fvisible\fin\f
the\fclockspring\fwindow.\f
Using\f\b\fsuit\bble\fpiece\fof\ft\bpe,\fsecure\fthe\f
cl
ockspring\frotor\fto\fthe\fclockspring\fbody.\f
\f\f
\f\f
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Supplemen\bal Re\f\brain\b Sy\f\bem - Driver Air
Bag Module—Vehicle\f Buil\b From: 13-07-
2009
S-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal and In\f\balla\bion
General Equipmen\b
Removal
WAR
NINGS:\f
The
\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\fthe\f
power\fsupply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\fdisconnecting\for\f
removing\f\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\fsource\f
is\fconnected.\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsteering\fcolumn\flock\fis\fnot\feng\bged.\f
Fl\bt-bl\bded\fscrewdriver
1. Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f
\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Description\f\bnd\fOper\btion).\f
2. Refer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-01\f
B\btt
ery,\fMounting\f\bnd\fC\bbles,\fGener\bl\fProcedures).
\f
3. General \bqui\fment: Fl\bt-bl\bded\fscrewdriver \f
4. \f
\f
\f\f
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Supplemen\bal Re\f\brain\b Sy\f\bem -
Clock\fpringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\f\balla\bion
Removal
In
\f\balla\bion 1. Refer\fto:\f
St
eering\fWheel\f(211-04\fSteering\f
Col
umn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. \f\f 1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l
ockspring\frotor\fdoes\fnot\frot\bte.\f
NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
inst\blling\f\b\fnew\fcomponent.\f
Secure\fthe\fclockspring\frotor\fwith\f\bdhesive\f
t\bpe\fto\fthe\fclockspring\fouter.\f
5. CAUTIONS:\f
M\b ke\fsure\fth\bt\fthe\fclockspring\fpins\f\bre\f
not\fbent\for\fd\bm\bged.\f
M\bke\fsure\fth\bt\fthe\fclockspring\frotor\f
does\fnot\frot\bte.\f
1. CAUTIONS:\f
M\b ke\fsure\fth\bt\fthe\fclockspring\fpins\f\bre\f
not\fbent\for\fd\bm\bged.\f
M\bke\fsure\fth\bt\fthe\fclockspring\frotor\f
\f\f
\f\f
\f\f
\f\f
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does\fnot\frot\bte.\f
2. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l
ockspring\fpins\f\bre\fnot\fbent\for\fd\bm\bged.\f
NOTE:\fThis\fstep\fis\fnot\fnecess\bry\fwhen\f
inst\blling\f\b\fnew\fcomponent.\f C\brry\fout\fthe\fclockspring\f\bdjustment\fprocedure,\f
if\fthe\fyellow\froller\fis\fnot\fvisible\fin\fthe\fclockspring\f
window.\f
Refer\fto:\f Clockspring\fAdjustment \f(501-20B\f
Sup
plement\bl\fRestr\bint\fSystem,\fGener\bl\f
Procedures).\f
4. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552199&gui...procarmanuals.com
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Body Re\bair\f - General Information -
Diagno\fi\f and Damage EvaluationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Assessment\fof\fthe\fextent\fof\fthe\fd\bm\bge\fincludes\fvisu\bl\finspection\f\bnd\fdimension\bl\f
in
spection\fof\fthe\fvehicle.\fIn\forder\fto\fcorrectly\fdetermine\fthe\fextent\fof\fthe\fd\bm\bge\fc\bused\f
by\f\bn\f\bccident,\fin-depth\ftechnic\bl\fknowledge,\fpr\bctic\bl\fexperience\fwith\fthe\ftechnic\bl\f
equipment\f\bnd\fthe\ftesting\f\bnd\fme\bsuring\fdevices\fis\frequired.\f
Noticeable damage to the bodywork \ftructure
Positive\f\bccident\bl\fd\bm\bge\f\bssessment\fc\bn\fonly\fbe\f\bchieved\fif\fthe\fservice\ftechnici\bn\fis\f
\bble\fto\freconstruct\fthe\feffect\fof\f\bn\fimp\bct\fon\fthe\fbody\fstructure.\f
For\fex\bmple:\f
If\fthe\fimp\bct\foccurs\fon\fthe\ffront\fleft-h\bnd\fside\fmember,\fthe\fright-h\bnd\fside\fmember\fwill\f
usu\blly\f\blso\fh\bve\fbeen\fd\bm\bged.\fOften\fthe\flength\fof\fthis\fside\fmember\fwill\fnot\fh\bve\f
ch\bnged,\fbut\fbec\buse\fof\fthe\frigid\fbody\fdesign,\fit\fm\by\fh\bve\fbecome\fdeformed.\fThis\fd\bm\bge\f
c\bn\fbe\fdetected\fthrough\fthe\fsize\fof\fthe\fg\bp\fbetween\fthe\fdoor\f\bnd\ffender\for\fby\fme\bsuring\f
the\fvehicle.\f
In\fthe\fc\bse\fof\fmore\fsevere\fimp\bcts,\fin\fwhich\fthe\ffront\fp\brt\fof\fthe\fvehicle\fc\bnnot\f\bbsorb\f\bll\f
of\fthe\fimp\bct\fenergy,\fthe\fp\bssenger\fcell\fis\f\blso\fused\fto\f\bbsorb\fthe\fenergy.\fHere,\fthe\f
energy\fis\ftr\bnsferred\fvi\b\fthe\fA\fpill\br\f\bnd\fdistributed\fthere.\fThis\fresults\fin\fdeform\btions\fin\f
the\froof\f\bnd\fthe\fdoor\fsill.\f
NOTE:\fBec\buse\fof\fexisting\fd\bm\bge\fto\fthe\fbodywork\fstruc
ture,\fd\bm\bge\fdi\bgnosis\fon\f\b\f
vehicle\flift\fm\by\fgive\fextr\b\fincorrect\fdi\bgnosis\fresults.\f
NOTE:\fTr\bining\fcourses\f\bre\foffered\fon\fthis\fsubject.\fFor\f\bn\foverview,\fple\bse\frefer\fto\fthe\f
Ford\fService\fOrg\bnis\btion's\ftr\bining\fcourse\fbrochure.\f
If\ffor\finst\bnce\fthe\fFord\fFocus\fCoupé/C\bbriolet\fis\fr\bis
ed\fon\f\b\fvehicle\flift,\fthe\fde\bd\fweight\fof\f
the\fvehicle\fwill\fc\buse\fthe\ffront\fend\fto\fdrop\fby\f\bpprox.\f2\fto\f3\fmm.\f
The\f\bltered\fdoor\fposition\fis\fcle\brly\frecogniz\bble\fby\fstiffness\fof\fthe\flock;\fthe\fdoor\fmoves\f
upw\brds.\fThis\fc\buses\fthe\flock\fpin\fto\fcont\bct\fthe\fguide\felement\fof\fthe\fdoor\flock.\f
It\fis\fpossible\fto\fdr\bw\fconclusions\f\bbout\fthe\fextent\fof\fthe\fd\bm\bge\fthrough\f\b\fvisu\bl\f
inspection\fof\fthe\fextern\bl\fd\bm\bge.\fIn\fgener\bl,\fthe\ffollowing\f\bre\bs\f\bre\fto\fbe\fchecked\fduring\f
the\fvisu\bl\finspection:\f
Outer\fp\bnel\fincluding\fse\bm\fse\bls\ffor\fcr\bcks\for\ffl\bkes\fin\fthe\fp\bint\fc\bused\fby\fthe\f\bccident.\f
\f
Size\fof\fthe\fg\bp\fon\fdoors\f\bnd\fhoods\ffor\fevenness.\f\f
Freedom\fof\fmovement\fof\fdoor\f\bnd\fhood/t\bilg\bte\flocks.\f\f
The\fvehicle\froof\ffor\ffolds\f(g\bp\fme\bsurement\fon\fvehicles\fwith\fsunroof)\f\f
Dotted\ffl\bnge\fin\fdoor\fsection\ffor\fdeform\btion\f\bnd\fcr\bcked\fweld\fspots.\f\f
The\fside\fmembers\f\bnd\fcr\bsh\fcomponents\ffor\fcrumpling\f\bnd\ffolding.\f\f
Trunk\ffloor\f\bnd\ffloor\fp\bn\ffrom\f\bbove\f\bnd\fbelow\ffor\fcrumpling.\f
No noticeable damage to the bodywork \ftructure
In
\f\bddition\fto\fextern\bl\findic\btors\fsuch\f\bs\ffl\bking\fp\bintwork\for\fcr\bcks\fin\fthe\funderbody\f
protection,\fit\fis\fvit\bl\fto\fcheck\ffor\fd\bm\bge\fto\fthe\fbody\fstructure\fth\bt\fis\fnot\fvisible\ffrom\fthe\f
outside\f(hidden\fbody\fd\bm\bge)\fduring\f\b\fd\bm\bge\f\bssessment.\fUnless\f\bncill\bry\fcomponents\f
\bre\fremoved,\fit\fis\foften\fimpossible\fto\f\bchieve\f\bccur\bte\fdi\bgnosis\fof\fthe\funderlying\fbody\f
p\brts.\f
NOTE:\fIn\forder\fto\fdetermine\fthe\fd\bm\bge\f\bs\f\bccur\btely\f \b
s\fpossible,\fit\fm\by\fbe\fnecess\bry\f
to\fremove\f\bncill\bry\fcomponents\fin\fthe\f\bre\b\fof\fthe\fd\bm\bge.\f
P\brticul\br\f\bttention\fmust\fbe\fp\bid\fto\fthe\ffollowing\fcom
ponents:\f
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The\fA,\fB\f\bnd\fC\fpill\brs\fin\fthe\froof\f\bre\b.\f\f
Floor\fp\bn.\f\f
Re\br\f\bncill\bry\fcomponents,\fsuch\f\bs\fbumper,\flights,\fetc.\f\f
Trunk\ffloor,\fsp\bre\fwheel\fc\bvity.\f\f
Re\br\fcoverings,\fsuch\f\bs\finterior\ftrim,\fc\brpet,\fetc.\f\f
Lower\frubber\fse\bls,\fe.g.\fin\fdoor\f\bre\b\f(welded\ffl\bnge).\f\f
Are\b\funder\fthe\fre\br\fse\bt.\f\f
Att\bchment\fpoints\fof\ftr\bnsmission\fsystem,\fsteering,\fengine,\fdrive\fsh\bfts,\ffront\f\bnd\fre\br\f
\bxl
es.\f\f
Electric\bl\fcomponents,\fe.g.\fthe\fr\bdio\f(d\bm\bge\fthrough\fsh\bking\for\fthrough\fvolt\bge\f
pe
\bks).\f
Non-monocoque bodywork
Th
e\fch\bssis\f\bnd\fbodywork\fmust\f\blw\bys\fbe\fchecked\fduring\fd\bm\bge\fdi\bgnosis\fon\fvehicles\f
with\fnon-monocoque\fbodywork.\f
It\fis\f\blso\fimport\bnt\fhere\fto\finspect\fclosely\ffor\fd\bm\bge\fthe\fimp\bct\f\bre\b\f\bnd\fthe\f\bre\bs\f
\bbsorbing\fforces.\f
With\fthese\fvehicles,\fsimple\finspections\fc\bn\f\blre\bdy\fgive\f\bn\findic\btion\fof\fpossible\f
deform\btions.\f
In\f\bddition,\fyou\fmust\fcheck\ffor\fthe\ffollowing\ffor\fvehicles\fwith\ffr\bme\fstructures:\f
Cr\bcks\fin\fthe\fp\bint\fon\fthe\ffr\bme\fwelds.\f\f
Tr\bces\fof\fdeform\btion\fon\ffr\bme\fcomponents.\f\f
Check\f\btt\bchment\fpoints\f(silent\fblocks)\ffor\fposition\fch\bnges\f\bnd\fd\bm\bge.\f\f
Ch\bnged\fposition\fof\frubber\fse\bls.\f\f
Fit\f\bnd\ffunction\fof\fthe\f\bncill\bry\fcomponents.\f
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Good\fmoulding\fproperties.\f\f
Good\fproperties\ffor\fthe\fproduction\fof\fsh\bpes\f\bnd\fcontours.\f\f
Perm\bnent\fsh\bpe.\f\f
He\bt\fexp\bnsion\fis\fthe\fs\bme\f\bs\fsteel.\f
To\fcre\bte\f\b\fb\bsis\ffor\fthe\f\bctu\bl\fle\bd\flo\bding\fprocess,\f\b\fle\bd\flo\bding\fp\bste\fis\ffirst\f\bpplied\fto\f
th
e\fp\bnel.\fThe\fp\bste\fis\fthen\fhe\bted\f\bnd\fwiped\f\bw\by\fwith\f\b\fcloth.\fNow\fthe\ftin\fc\bn\fbe\f
\bpplied\f\bnd\fmoulded\fwith\f\b\fbr\bzing\fblock.\f
After\fthe\frep\bir\fsite\fh\bs\fcooled\fdown,\fit\fis\fworked\fusing\ffor\fex\bmple\fthe\fbody\fpl\bne\funtil\f
the\fsurf\bce\fis\fsmooth\f\bnd\fh\bs\fno\ftr\bnsitions.\f
Стр. 6 из 6
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Body Re\bair\f - General Information -
Water Leak\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
W\bter\fle\bks\fc\bn\foccur\f\bfter\fbody\frep\bir\fwork,\fbut\fc\bn\f\blso\foccur\fon\fnew\fvehicles.\fThe\ftest\f
me
thods\fdescribed\fbelow\f\bllow\fthe\fv\brious\fc\buses\fto\fbe\fidentified.\fIn\f\bll\fc\bses,\f\b\f
system\btic\f\bnd\flogic\bl\fprocedure\fis\frequired\fto\floc\bte\fw\bter\fle\bks.\f
General
When\fse\brching\ffor\ff\bults,\fit\fmust\fbe\ft\bken\finto\f\bccount\fth\bt\fw\bter\fc\bn\fenter\fthe\fvehicle\f
p\bssenger\fcomp\brtment\fin\fv\brious\fw\bys\f\bnd\fcircumst\bnces.\fTherefore,\fit\fis\fsometimes\fnot\f
sufficient\fto\fperform\f\b\fw\bter\ftest\fon\f\b\fst\btion\bry\fvehicle.\f
Before\fbeginning\fextensive\fchecks,\f\b\fthorough\fvisu\bl\finspection\fmust\fbe\fc\brried\fout.\fThe\f
following\fpoints\f\bre\fto\fbe\ft\bken\finto\f\bccount\fin\fthe\fprocess:\f
Check\fthe\fcle\br\bnce\f\bnd\f\bccur\bte\ffit\fof\f\bncill\bry\fcomponents\fsuch\f\bs\fthe\ftrunk\flid\f\bnd\f
do
ors.\f\f
Check\ffor\fcorrect\finst\bll\btion\f\bnd\fpossible\fd\bm\bge\fto\fse\bling\felements\fsuch\f\bs\fbl\bnking\f
pl
ugs,\fse\bls\f\bnd\frubber\fdoor\fse\bls.\f\f
Check\fth\bt\fthe\fw\bter\frunoff\fopenings\f\bnd\fpipes\f\bre\ffree\fof\fobstructions\f
Te\ft method
Wa
ter te\ft \f
NOTE:\fDo\fnot\fuse\f\b\fpower\fw\bsher.\fUse\f\b\fnorm\bl\fg\brden\fh
ose\fwith\f\b\fspr\by\fnozzle\for\f
sprinkler\fhe\bd.\fM\bke\fcert\bin\fth\bt\f\bll\fwindows\f\bnd\fdoors\f\bre\fcompletely\fclosed.\f
W\bter\fle\bks\finto\fthe\fvehicle\fp\bssenger\fcomp\brtment\fc\bn
not\fusu\blly\fbe\floc\bted\f
immedi\btely,\f\bs\fthe\fw\bter\foften\fspre\bds\f\bcross\f\b\fl\brge\f\bre\b.\fFor\fthis\fre\bson,\fthe\fp\bssenger\f
comp\brtment\fmust\fbe\fdried\fbefore\fthe\fle\bk\ftests.\fAny\f\bncill\bry\fcomponents\fth\bt\fblock\fthe\f
view\fmust\fbe\fremoved.\fDuring\fthe\fw\bter\ftest,\fthe\fvehicle\fis\fspr\byed\for\fsprinkled\fwith\f
w\bter\f\bt\fthe\fsuspected\floc\btion\fof\fthe\fle\bk.\fAt\fthe\fs\bme\ftime,\f\b\fsecond\fperson\fchecks\fthe\f
p\bssenger\fcomp\brtment\ffor\fpl\bces\fwhere\fw\bter\fenters\fthe\fvehicle.\fDepending\fon\fthe\ftest\f
\bnd\fthe\fvehicle,\fit\fm\by\ft\bke\fsome\ftime\fbefore\fthere\fis\f\bny\fsign\fof\fw\bter\fentering\fthe\f
vehicle.\fWe\frecommend\fl\bying\fblotting\fp\bper\funder\fthe\floc\btion\fbeing\ftested\fso\fth\bt\fthe\f
w\bter\fentry\fc\bn\fbe\floc\blized.\f\f
Exam\ble: Water te\ft with \f\brinkler head (rain te\ft) \f
Стр. 1 из 9
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