2006 FORD GALAXY wheel torque

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th

e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f

If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne

w\fsteering\fge\br.\f\f

Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f

When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh

eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f

A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc

ept\bble.\f\f

When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st

op\fin\f\bpproxim\btely\f10\fseconds.\f\f

Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc

ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f

R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE

FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f

Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho

using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f

Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th

e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f

Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE

FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f

C

heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C

HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f

Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl

oor.\f\f

With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st

op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f

Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef

fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f

Lower\fthe\fvehicle.\f\f

Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo

ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
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torque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f

Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fleft-h\bnd\fsteering\flock\fstop\ffor\f30\fseconds.\f\f

Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fright-h\bnd\f
st

eering\flock\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\f
effort\ftorque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f

Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fright-h\bnd\fsteering\flock\fstop.\f\f

Check\ffor\fpower\fsteering\ffluid\fle\bks\f\bt\fthe\fsteering\fge\br\fhousing\f\bnd\fthe\fpower\fsteering\f
li

ne\fconnections\fto\fthe\fsteering\fge\br.\fIf\fthere\fis\f\b\fpower\fsteering\ffluid\fle\bk\f\bt\fthe\f
steering\fge\br,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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Power S\beering \f S\beering GearS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Special Tool(s)
Gen

eral Equipmen\b
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler
\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Tr\bnsmission\fj\bck
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h

eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
Torque:\b 30\fNm
\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump—
2.0L Dura\borq\fTDCi (103kW/140PS) \f
DW/2.0L Dura\borq\fTDCi (118kW/160PS)
\f DW, Vehicles Wi\bh: Elec\bro\fHydraulic
Power S\beering (EHPS)
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\ffront\fright-h\bnd\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f
5. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 20\fNm
\f
6.Torque:\b 10\fNm\f
\f\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump \bo Quick
Release Coupling Pressure Line—2.0L Dura\borq\f
TDCi (100kW/136PS) \f DW\fC/2.0L Dura\borq\f
TDCi (85kW/115PS) \f DW/2.0L Dura\borq\fTDCi
(103kW/140PS) \f DW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\balla\bion
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine
\f
1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\f
Oper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. Torque:\b 10\fNm
\f
6.
WARNING:\f
Be\fprep\bred\fto\f
collect\f
esc\bping\ffluid.
\f
\f\f
\f\f
\f\f
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Steering\bLinkage\b\f\bTie\bRod\bEndS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
211-020\f
Sep\br\btor,\fB\bll\fJoint
\f
1. Remove\fthe\ffront\fwheel\f\bnd\ftire.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fM\bke\fsure\f\b\fnew\ftie\frod\fend\f
nu

t\fis\finst\blled.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\bll\fdoes\fnot\frot\bte.\f 1. Torque:\b 9
0\fNm\f
2. Torque:\b 80\fNm
\f
3.Spec\fal\bTool(s):\b 211-020\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
i
n

st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\b-\bSteering\bWheelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Dr
iver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Fro
m:\f13-07-2009 \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Up\f

To:\f13-07-2009\f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h

eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
3. \f\f 2.Torque:\b 48\fNm
\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l

ockspring\frotor\fdoes\fnot\frot\bte.\f
Secure\fthe\fclockspring\frotor\fwith\f\bdhesive\ft\bpe\f
to
\fthe\fclockspring\fouter.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cl
ockspring\fpins\f\bre\fnot\fbent\for\fd\bm\bged.\f
C\brry\fout\fthe\fclockspring\f\bdjustment\fprocedure,\f
if\fthe\fyellow\froller\fis\fnot\fvisible\fin\fthe\fclockspring\f
\f\f
\f\f
\f\f
\f\f
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M\bke\fsure\fth\bt\fthe\fsteering\fwheel\flock\f
is\feng\bged.\f
M\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\finst\blled.\f
Torque:\b 30\fNm
\f
7. \f
8. \f
9.Torque:\b 8\fNm
\f
10. \f\f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из
3
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