Page 259 of 4402

Rear Di\bc Brake \f Brake Pad\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Special Tool(\b)
Mat
erial\b
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l
\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. Br\bke\fp\bd\floc\bting\fspring\f(rubber\fco\bted).
\f
2. Br\bke\fp\bd\floc\bting\fspring.\f
6. Spec\fal\bTool(s):\b 206-012\f
\f
\f\f
\f\f
\f\f
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Page 261 of 4402

Rear Di\bc Brake \f Brake Pad\b—Vehicle\b
With: Electronic Parking Brake (EPB)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Removal
CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf
orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
In\btallation
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Activ\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f \bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Usi
ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b
ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l
\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. CAUTIONS:\f
\f\f
\f\f
\f\f
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Page 263 of 4402

Rear Di\bc Brake \f Brake CaliperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Gen
eral Equipment
Removal CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
In f
orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
Hose\fcl\bmp(s)
1. Remove\fthe\fwheel\f\bnd\ftire.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.General \bqui\fment: Hose\fcl\bmp(s)\f
2. To
rque: 18\fNm
\f
3. Torque: 35\fNm
\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br
e\fse\bled.\f
5. NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\fp\bds\fto\f
\bi
d\finst\bll\btion.\f
\f\f
\f\f
\f\f
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Page 303 of 4402

Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bCable\b\fdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. \f\f1. F
ully\f\bpply\fthe\fp\brking\fbr\bke.\f
2. Fully\frele\bse\fthe\fp\brking\fbr\bke\fcontrol.\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
3. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
4. Torque:\b 5\fNm
\f
5. Loosen\fthe\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\f to\fthe\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd.\f
6. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e
chnici\bn.\f1. Insert\f\b\f1.2\fmm\ffeeler\fg\buge\fbetween\fthe\f p\br
king\fbr\bke\flever\f\bnd\fthe\fbr\bke\fc\bliper\f
\bbutment,\fon\fboth\fsides.\f
2. Tighten\fthe\fp\brking\fbr\bke\fc\bble\f \bdjustment\fnut\funtil\fmovement\fis\f
observed\fon\fone\fof\fthe\fp\brking\fbr\bke\f
levers.\f
3. Remove\fthe\ffeeler\fg\buges.\f
4. Rot\bte\fthe\fre\br\fwheels\f\bnd\ftires\f\bnd\fcheck\f for\fbr\bke\fdr\bg.\fIf\fbr\bke\fdr\bg\fis\ffelt,\floosen\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\fto\f
the\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd,\f
cle\bn\fthe\fp\brking\fbr\bke\fc\bbles\f\bnd\frepe\bt\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\f
\f\f
\f\f
\f\f
\f\f
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Page 309 of 4402
Parking\bBrake\band\b\fctuation\b-\bParking\bBrake\b
Rear\bCablesS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Removal\band\bInstallation\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Rele\bse\fthe\fp\brking\fbr\bke.\f
2.
Remove\fthe\fre\br\fwheels\f\bnd\ftires.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Torque:\b 10\fNm
\f
4. Torque:\b 10\fNm
\f
5. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
6. Torque:\b 5\fNm
\f
7. Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 337 of 4402
Anti-Lo\bk Cont\fol - F\font Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 338 of 4402

Anti-Lo\bk Cont\fol - Rea\f Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
In
stallation 1. Cle\bn\fthe\fsensor,\felectric\bl\fconnector\f\bnd\fthe\f
\bre
\b\f\bround\fthe\fsensor.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br
e\fse\bled.\f 5. Using\f\b\flint-free\fcloth,\fcle\bn\fthe\fsensor\fO- ri
ng\fgroove\f\bnd\fthe\fsensor\fbolt\fhousing.\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Position\fthe\fsensor.\f
3. WARNING:\fOnly\fuse\fmoder\bte\fforce\f
wh
en\finst\blling\fthe\fsensor.\f
4. \f\f 1.Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
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Page 361 of 4402

3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f
Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f
If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f
If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE
FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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