Page 1246 of 4402
Engine - \b.\bL D\fratorq-TDCi (1\b9kW/175PS)
- DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
Assembly
Special Tool(s)
Ma
terials
General Eq\fipment
NOTE: Make s\fre that these components are installed to the noted removal position.
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench\f
205-072-01\f
Ad\bpter\ffor\f205-072\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-174\f
G\buge,\fBolt\fAngle\f
303-255\f
Inst\bller,\fTiming\fCover\fSe\bl\f
303-395\f
Inst\bller,\fCr\bnksh\bft\fSe\bl\f
303-684\f
Inst\bller,\fCr\bnksh\bft\fFront\fSe\bl\f
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Piston ring compressor 1.Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
Tor
\fue\b 10\fNm
\f
\f
\f
\f
\f
\f
\f
\f
\f\f
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Page 1247 of 4402
2.Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
3. \f
4
. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
i
n
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Tor\fue\b \f
30
\fNm
\f
82
°\f
St\bge\f1:\f
St\bge\f2:\f
5. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
General E\fuipment\b Pi
ston\fring\fcompressor\f
Mate
rial\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
6. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
Material\b En
gine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
\f
\f
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Page 1251 of 4402
19. \f
20.
M\bke\fsure\fto\fuse\fthe\fright\fthickness\fof\fthe\fcylinder\fhe\bd\f
g\bsket.\f
Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Du r
\btorq-TDCi\f(129kW/175PS)\f-
\fDW,\fSpecific\btions).
21. \f
22. \f
23. CAUTION:\fM\bke\fsure\fth\bt\fnew\fbolts\f\bre\f
i n
st\blled.\f
Tor\fue\b \f
20
\fNm
\f
60\fNm
\f
220
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
24. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 1252 of 4402
25.Tor\fue\b 20\fNm\f
26. \f 27. Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
To r
\fue\b 6\fNm
\f
28. \f
29.
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f5\f
\f\f
\f
\f\f
\f\f
\f\f
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Page 1255 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
Ge
neral Eq\fipment
303-122\f
Lifting\fBr\bcket,\fEngine
\f
Hose clamp remover/installer
Hydra\flic jib crane
Mo\fnting table set 1.Special\bTool(\f):\b 30
3-122\f
Gen
eral\bEquipment:\b Hydr\bulic\fjib\fcr\bne \f
2. To
rque:\b 48\fNm
\f
3. Torque:\b 48\fNm
\f
4. Torque:\b 48\fNm
\f
\f
\f\f
\f\f
\f
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Page 1256 of 4402
5.Torque:\b 48\fNm\f
6. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Gener\btor\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW \f(414-02\fGener\btor\f\bnd\f
Reg
ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General\bEquipment:\b Mo
unting\ft\bble\fset\f
8. Lower\fthe\fvehicle.\f
9. Loo\fen:\b 2\fturn(s)
\f
\f\f
\f\f
\f
\f\f
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Page 1262 of 4402
37. \f
38. Refer\fto:\fClutch\fSystem\fBleeding\f(308-00,\fGener\bl\fProcedures).\f
39. Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Bl e
eding \f(303-03F\fEngine\fCooling\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
40. \f
41. \f
42. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bb l
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11\f
Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
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Page 1263 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fPrint
Installation
Special Tool(s)
205-044-01\f
Ad\bpter\ffor\f205-044\f
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-1270\f
Timing\fPin,\fCr\bnksh\bft\f
303-1277\f
Timing\fPin,\fC\bmsh\bft\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-11B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
\f
\f
\f
\f
\f
\f
\f
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