2006 FORD GALAXY air condition

self-test,\fCLEAR\fthe\fDTCs.\fREACTIVATE\fthe\f
system.\f\f
No REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
REACTIVATE\fthe\fsystem.\f\f
PINPOINT TEST CD : DTC U3000 13: AIR BAG DIAGNOSTIC MONITOR
GROUND CIRCUIT OPEN
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
CD1: CHECK THE RCM GROUND CIRCUIT
WARNING:\fTo\f\bvoid\f\bccident\bl\fdeployment,\fthe\fRCM\fb\bckup\fpower\fsupply\fmust\fbe\f
depleted.\fW\bit\f\bt\fle\bst\fone\fminute\f\bfter\fdisconnecting\fthe\fb\bttery\fground\fc\bble(s)\fbefore\f
commencing\f\bny\frep\bir\for\f\bdjustment\fto\fthe\fSRS,\for\f\bny\fcomponent(s)\f\bdj\bcent\fto\fthe\f
SRS\fsensors.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fCHECK\fth\bt\fthe\fPAD\fswitch\fis\fin\fthe\f\bir\fb\bg\flive\fposition\fbefore\fc\brrying\fout\fthis\f
test.\f
De\bctiv\bte\fthe\fSRS.\f\f1
Check\fthe\fRCM\felectric\bl\fconnectors.\f2
Are\fthe\fRCM\felectric\bl\fconnectors\ffully\feng\bged?\f
Ye\f Check\fthe\fRCM\finst\bll\btion.\f\f
REFER\fto:\f Restr\bints\fControl\fModule\f(RCM) \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-
test,\fCLEAR\fthe\fDTCs.\fREACTIVATE\fthe\fsystem.\fIf\fthe\f
DTC\frem\bins,\fINSTALL\f\b\fnew\fRCM.\f\f
REFER\fto:\f Restr\bints\fControl\fModule\f(RCM) \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No CONNECT\fthe\fRCM\felectric\bl\fconnectors.\fREPEAT\fthe\fself-test,\fCLEAR\f
the\fDTCs.\fREACTIVATE\fthe\fsystem.\f\f
Стр. 87 из 87
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G512049&gui...procarmanuals.com
http://vnx.su

Supplemen\bal Re\f\brain\b Sy\f\bem -
Pa\f\fenger Air Bag ModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\f\balla\bion
Removal
WAR

NINGS:\f
The
\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\f
the\fpower\fsupply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\f
disconnecting\for\fremoving\f\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\f
source\fis\fconnected.\f
We\br\fs\bfety\fgoggles.\f
Refer\fto:\fSupplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-
00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f\bir\fconditioning\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\fRefer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\fn\bvig\btion\fsystem\fdigit\bl\fvers\btile\f disc\f(DVD)\funit,\fif\fequipped.\f
Refer\fto:\fN\bvig\btion\fSystem\fDigit\bl\fVers\btile\fDisc\f
(DVD)\fUnit\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f
4. \f
5. \f
\f\f
\f\f
Стр. 1 из
3
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552193&gui...procarmanuals.com
http://vnx.su

Supplemen\bal Re\f\brain\b Sy\f\bem -
Pa\f\fenger Air Bag Deac\biva\bion (PAD)
Swi\bch
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\f\balla\bion
Removal
WAR

NINGS:\f
The
\fsupplement\bl\frestr\bint\fsystem\f(SRS)\fis\f\bctive\ffor\f\b\fcert\bin\flength\fof\ftime\f\bfter\f
the\fpower\fsupply\fh\bs\fbeen\fdisconnected.\fW\bit\ffor\f\b\fminimum\fof\f3\fminutes\fbefore\f
disconnecting\for\fremoving\f\bny\fSRS\fcomponents.\f
M\bke\fsure\fth\bt\fthe\fvehicle\felectric\bl\fsystem\fis\ffully\fdepowered\f\bnd\fno\fother\fpower\f
source\fis\fconnected.\f
We\br\fs\bfety\fgoggles.\f
Refer\fto:\f Supplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\fS\bfety \f
Prec\butions\f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f\bir\fconditioning\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\fRefer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\fn\bvig\btion\fsystem\fdigit\bl\fvers\btile\f disc\f(DVD)\funit,\fif\fequipped.\f
Refer\fto:\fN\bvig\btion\fSystem\fDigit\bl\fVers\btile\fDisc\f
(DVD)\fUnit\f(415-01\fInform\btion\f\bnd\f
Entert\binment\fSystem,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f
4. \f
5. \f
\f\f
\f\f
Стр. 1 из
2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G552198&gui...procarmanuals.com
http://vnx.su

The\frefriger\btion\fsystem\fis\ffilled\fwith\frefriger\bnt\fR134\b.\fThis\fc\bn\fc\buse\ffrostbite\fif\fit\f
cont\bcts\fthe\fskin.\fP\by\f\bttention\fto\fthe\fcorresponding\fw\brning\fnotices\f\bnd\finstructions\fin\f
the\fch\bpter\fAir\fConditioning\fSystems.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcle
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f
rep\bir.\f
If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneeded\fbec\buse\fof\fbody\fstr\bightening\fwork,\f
in\fsome\fcircumst\bnces\fit\fis\fche\bper\fto\fperform\f\b\fcut-out\frep\bir\finste\bd\fof\fremoving\f\bn\f
element.\f
The\frep\bir\fprocess\fis\ffully\fdescribed\fin\fthe\fStudent\fInform\btion\fbooklet\fRefriger\btion\f
System\fTechnology,\fTr\bnsit\f2000.5\fFreshline.\f
Стр. 4 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468064&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
StraighteningS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
St

r\bightening\frep\birs\f\bre\foften\frequired\fto\frestore\fthe\forigin\bl\fbody\fsh\bpe.\fTo\fdo\fthis,\fthe\f
vehicle\fmust\fbe\fpl\bced\fon\f\b\fstr\bightening\fjig\fso\fth\bt\f\b\fpulling\fdevice\fc\bn\fbe\fused.\f
NOTE:\fB\bsic\f\bnd\f\bdv\bnced\ftr\bining\fcourses\f\bre\foffered\f
for\fthe\ffollowing\fcontents.\fFor\f\bn\f
overview\fof\f\bll\ftr\bining\fcourses\foffered,\fple\bse\frefer\fto\fthe\fFord\fService\fOrg\bnis\btion\f
tr\bining\fcourse\fbrochure.\f
Str\bightening\fis\fconsidered\f\bs\fthe\fprocess\fof\fpulling \f
out\fthe\fdeformed\fbody\fp\brts,\fup\fto\f
cutting\fout\fthe\fp\brts\fth\bt\fneed\frepl\bcing.\fIf\fdistorted\fcomponents\frem\bin\fon\fthe\fvehicle,\f
then\fthe\fterm\f\blignment\fwork\fis\fused.\f
Body\fstr\bightening\frequires\fpr\bctice\f\bnd\fexperience.\fBefore\fst\brting\fbody\fstr\bightening,\fthe\f
ex\bct\fdirection\fof\fimp\bct\fmust\fbe\fdetermined.\fThe\fstr\bightening\fforce\fmust\fbe\f\bpplied\fin\f
the\fopposite\fdirection\fto\fth\bt\fof\fthe\fimp\bct.\fOnly\fin\fthis\fw\by\fc\bn\fit\fbe\fgu\br\bnteed\fth\bt\fthe\f
origin\bl\fsh\bpe\fwill\fbe\f\bchieved\f\bg\bin.\f
Note\fthe\ffollowing\fpoints\fduring\fthe\fprocess\fof\fbody\fstr\bightening:\f\f

Secure\fthe\fpulling\funit\fwith\f\b\fs\bfety\fc\bble.\f\f

Do\fnot\fremove\fbonded\fgl\bss\fprior\fto\fstr\bightening.\f\f

Never\f\bpply\fhe\bt\fduring\fstr\bightening.\f\f

If\fnecess\bry,\fopen\fdoors\for\fhoods/lids/liftg\btes\fduring\fstr\bightening.\f\f

Check\fdimensions\f\bnd\fg\bps\fcontinuously\fduring\fstr\bightening.\f\f

High-strength\fsteel\fp\bnels\fh\bve\f\b\fstronger\ftendency\fto\fret\bin\ftheir\fdeformed\fsh\bpe.\f\f

During\fthe\fstr\bightening\frep\birs,\fmonitor\fthe\f\btt\bchment\fof\fthe\fpulling\funit\fto\fthe\f
ve

hicle.\f\f

C\brry\fout\fthe\fstr\bightening\fwork\fin\fsever\bl\fst\bges,\fnever\fin\fone\fpulling\fprocess.\fThis\f
pr

events\fthe\frisk\fof\foverstretching\f\bnd\fof\fjoints\fte\bring\fout.\f\f

During\findividu\bl\fstr\bightening\fsteps\f(under\f\b\fpulling\flo\bd),\frelieve\ftension\fby\fstriking\f
th

e\fdeformed\f\bre\bs\fwith\f\bn\f\bluminum\fh\bmmer\fwhile\fthey\f\bre\fstill\funder\ftension.\f
S\becial feature\f of non-monocoque bodywork
S t

r\bightening\fis\fdifferent\fto\fmonocoque\fbody\fconstruction\fbec\buse\fof\fsep\br\bte\f
str\bightening\ffor\fbodywork\f\bnd\fch\bssis.\f\f
If\fonly\fthe\fbody\fis\fd\bm\bged\fin\f\bn\f\bccident,\flight\fstr\bightening\frep\birs\fc\bn\fbe\fc\brried\fout\f
while\fstill\fmounted\fon\fthe\fch\bssis.\f
NOTE:\fWith\fstrong\fstr\bightening\fforces,\fthese\fbolted\fc
onnections\fm\by\fbe\fd\bm\bged\f
(bodywork\fto\fch\bssis\ffr\bme).\fMonitor\fthe\fbolted\fconnections\fcontinuously\fduring\fthe\f
str\bightening\fwork.\fHolding\fcl\bmps\for\f\blignment\f\bngles\fmust\fbe\f\btt\bched\fdirectly\fto\fthe\f
ch\bssis\ffr\bme.\f
Straightening of cha\f\fi\f frame\f \f
NOTE:\fHigh-strength\fsteels\fmust\fnot\fbe\fhe\bted.\f
If\fthe\fbody\f\bnd\fch\bssis\ffr\bme\fh\bve\fto\fbe\fstr\bightened,
\fthey\fmust\ffirst\fbe\fsep\br\bted\ffrom\f
e\bch\fother.\f
The\ffollowing\fconditions\fmust\fbe\fmet:\f

The\frep\bir\fmust\fbe\feconomic\blly\fjustified.\f\f

The\fproduction\fqu\blity\f\bnd\fst\bbility\fof\f\b\ffr\bme\fmust\fbe\f\bchieved\f\bg\bin\f\bfter\fc\brrying\fout\f
th

e\frep\bir.\f\f

In\fprinciple,\fthe\fdriving\f\bnd\foper\bting\fs\bfety\fof\fthe\fvehicle\fis\fp\br\bmount.\f\f

Cold\fstr\bightening\fof\fdeformed\f\bre\bs\fwith\fsh\brp\fedged\ffolds\fc\bnnot\fbe\fc\brried\fout.\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506658&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Corro\fion Damage/Corro\fion Re\bairS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Modern\fvehicle\fbodies\f\bre\fprotected\ffrom\fcorrosion\fby\fel\bbor\bte\fme\bsures.\fMultil\byer\f
co

\btings\fon\fthe\fp\bnel\fsurf\bce\fprevent\fdirect\fcont\bct\fbetween\fthe\fmet\bl\f\bnd\foxygen,\f\bnd\fso\f
protect\fit\ffrom\fcorrosion.\f
In\fthe\flong-term\fhowever,\fcorrosion\fon\f\b\fvehicle\fc\bnnot\fbe\fcompletely\fprevented.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ffo
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\fof\ftr\bining\fin\fthe\fTr\bining\fBrochure\fissued\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
What i\f corro\fion? \f
Co r

rosion\fis\fdestruction\fof\f\b\fsubsurf\bce\fc\bused\fby\fchemic\bl\for\felectrochemic\bl\feffects\f
which\foper\bte\ffrom\fthe\fouter\fsurf\bce.\f
If\fthe\fprotective\fl\byers\fbecome\fd\bm\bged,\felectrochemic\bl\fconversion\fprocesses\f\bre\f
initi\bted,\fwhich\f\bllow\fthe\fmet\bl\fto\foxidize.\fThis\fle\bds\fto\fthe\fform\btion\fof\fcorrosion.\f
The\ffollowing\ff\bctors\fle\bd\fto\fcorrosion:\f

Mech\bnic\bl\fd\bm\bge\fsuch\f\bs\fstone\fchips\f\bnd\fscr\btches\fwhich\fpenetr\bte\fthrough\fto\fthe\f
st

eel\fp\bnel.\f\f

D\bmp\finteriors.\f\f

Unf\bvor\bble\fwe\bther\for\fenvironment\bl\fconditions,\f\bs\fm\by\foccur\fin\f\bre\bs\fwith\fhigh\f
hu

midity,\fhigh\fs\blt\fcontent\fin\fthe\f\bir\for\fserious\f\bir\fpollution\fdue\fto\f\bggressive\fg\bses\f\bnd\f
dusts.\f\f

Insufficient\fcorrosion\fprotection\f\bfter\frep\birs.\f\f

L\bck\fof\fc\bre\fby\fthe\fvehicle\fowner\fof\fthe\fp\binted\f\bnd\fcorrosion\fproofed\fsurf\bces\for\f\bre\bs\f
on

\fthe\fvehicle.\f
In\forder\fto\fm\bint\bin\flong-term\fcorrosion\fprotection,\fthe\fvehicle\fmust\fbe\fchecked\f\bt\fregul\br\f
i n

terv\bls.\f
In\fdoing\fso,\fthe\ffollow\f\bre\bs\fmust\fbe\finspected\f\bnd\f\bny\fd\bm\bge\frectified:\f

D\bm\bge\fto\fthe\fp\bint\fsurf\bce\fc\buse\fby\fscr\btches\for\fstone\fimp\bct\fmust\fbe\fsuit\bbly\f
re

ctified\f\bccording\fto\fthe\fspecific\btions.\f\f

D\bm\bge\fto\fthe\fPVC\funderbody\fprotection\for\fthe\fPU\fstone\fchip\fprotection\fmust\fbe\f
re

finished.\f\f

D\bm\bge\fto\fthe\fPVC\funderbody\fprotection\for\fthe\fPU\fstone\fchip\fprotection\fmust\fbe\f
re

finished.\f\f

Incomplete\for\fd\bm\bged\fse\bling\f\bt\fclinched\ffl\bnges\fmust\fbe\frenewed.\f\f

Check\fthe\fc\bvity\fprotection\f\bnd\frenew\fit\fif\fincomplete.\f\f

Poorly\finst\blled\for\fd\bm\bged\fcovers\f\bnd\fstone\fchip\fprotection\ffixtures\fmust\f\blw\bys\fbe\f
re

newed.\f\f

Check\fse\bls\f\bnd\fse\bl\fc\brriers\ffor\fwe\br\f\bnd\fcorrect\fmounting.\fAny\fd\bm\bged\fse\bls\fmust\fbe\f
re

newed.\f\f

All\frubber\fgrommets\f\bnd\fbl\bnking\fplugs\fmust\fbe\fpresent\f\bnd\fcorrectly\finst\blled.\f\f

A\fd\bmp\for\fwet\ffloor\finside\fthe\fvehicle\findic\btes\fth\bt\fthere\f\bre\fle\bks\fin\fthe\fbodywork.\fThe\f
in

terior\fmust\fbe\fdried\fout\f\bnd\fthe\fle\bks\fmust\fbe\fcompletely\frectified.\f
The\fcorrosion\fform\btion\fc\bn\fv\bry\fin\fextent.\f
Wi t

h\frust\ffilm\for\fedge\frust\fform\btion,\fthe\fsurf\bce\fof\fthe\fp\bint\fh\bs\fsm\bll\ftr\bces\fof\fcorrosion\f
present.\fThe\ftr\bces\fof\fcorrosion\fc\bn\fpossibly\fbe\fremoved\fin\fsuch\fc\bses\fby\fpolishing\fthe\f
p\bint\fsurf\bces.\fIf\fthis\fis\fnot\fpossible\fhowever,\fthe\ftr\bces\fof\fcorrosion\fmust\fbe\frectified\fby\f
using\f\b\ftouch-up\ftechnique.\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506661&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Joining Technique\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Welding
Be

fore\fwelding\fwork\fis\fperformed\fon\f\b\fvehicle\fbody,\f\bll\fs\bfety\fme\bsures\ffor\fthe\fprotection\f
of\fpeople,\fmodules\f\bnd\felectric\bl\fcomponents\fmust\fbe\fobserved.\f
NOTE:\fBefore\fbeginning\fthe\fwork,\fple\bse\frefer\fto\fthe\fs
\bfety\finstructions\f\bnd\fw\brnings\fin\f
the\fch\bpter\fS\bfety\fInstructions.\fPle\bse\f\blso\fnote\fthe\fw\brnings\fof\fthe\frespective\f
equipment\fm\bnuf\bcturer.\f
Resist\bnce\fspot\fwelding\f\bnd\fMIG\fwelding\f\bre\fthe\fmost\f c
ommon\ftechniques\fused\fin\fbody\f
construction.\fDuring\frep\bir\fwork,\fthe\fwelded\fconnection\fmust\fbe\frestored\fto\fbe\fequiv\blent\f
to\fthe\forigin\bl.\f
Re\fi\ftance \f\bot welding.
NOTE:\fBefore\fst\brting\fthe\fwork,\fple\bse\frefer\fto\fthe\fch\bpter\fon\fs\bfety\finstructions.\f
In

\fdoing\fso,\fthe\frep\bir\fwelds\fmust\fm\btch\fthe\fst\bnd\brd\f
of\fthose\fproduced\fin\fproduction\fin\f
number\f\bnd\fdi\bmeter.\f
Preconditions\ffor\fresist\bnce\fspot\fwelding:\f

The\fp\bnels\fto\fbe\fwelded\foverl\bp.\f\f

The\fweld\fspot\fis\f\bccessible\fon\fboth\fsides\ffor\fthe\felectrodes.\f\f

The\fsh\bpe\f\bnd\f\blignment\fof\fthe\fweld\felectrodes\fis\fcorrect.\f\f

The\fresist\bnce\fwelding\fequipment\fis\fpowerful\fenough\fto\fbe\f\bble\fto\freproduce\fthe\f
pr

oduction\fspot\fweld\fdi\bmeter.\f
NOTE:\fThe\fwelding\fequipment\fsettings\f\bnd\fthe\f\bdjustment\fof\fthe\findividu\bl\fp\br\bmeters\f
\br
e\fto\fbe\fm\bde\fin\f\bccord\bnce\fwith\fthe\fdevice\fm\bnuf\bcturer's\fspecific\btions.\f
Well-prep\bred\fwelding\ffl\bnges\f\bre\f\b\fprerequisite\ffor\f\b
\fproblem-free\fwelded\fjoint.\fThis\f
me\bns:\f

The\fwelding\ffl\bnges\fmust\flie\fperfectly\ffl\bt\fto\fone\f\bnother.\f\f

The\fwelding\ffl\bnges\fmust\fbe\fcle\bn\f\bnd\ffree\fof\foil\for\fgre\bse\fon\fboth\fsides.\f\f

Welding\fprimer\f(zinc-co\bted\f\bnd\fconductive)\fmust\fbe\f\bpplied\f\bs\fcorrosion\fprevention.\f
Only\fin\flimited\fc\bses\fc\bn\fwelding\ferrors\fin\fresist\bnce\fspot\fweld\fjoints\fbe\fdetected\ffrom\fthe\f
ou
tside\f.\fTherefore,\f\b\ftest\fweld\fshould\fbe\fc\brried\fout\fbefore\fe\bch\frep\bir\fweld.\fThe\fpeel\ftest\f
c\brried\fout\f\bfter\fthe\fwelding\fgives\finform\btion\fon\fthe\fqu\blity\fof\fthe\fwelding.\fThe\fspot\fweld\f
must\fnot\ffl\bke\foff.\f
MIG welding
B\bsic\blly,\fthree\fmethods\fof\fMIG\fwelding\f\bre\fused:\f

Puddle\fweld.\f\f
\f
Стр. 1 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468073&gui...procarmanuals.com
http://vnx.su

Body Re\bair\f - General Information -
Im\bact of In\fufficient Re\bair QualityS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Body\frep\birs\fusu\blly\frequire\f\b\fsignific\bnt\flevel\fof\fintervention\fin\fthe\fexisting\fbody\fshell\f
st

ructure.\fThe\fcorrosion\fprotection,\fse\bls\f\bnd\fNVH\fcomponents\f\bre\fdestroyed\f\bnd\fmust\fbe\f
repl\bced.\f
To\fprevent\fthe\fvehicle\fqu\blity\ffrom\fbeing\freduced\fdue\fto\f\b\fpoor\fqu\blity\frep\bir,\f\bll\frep\birs\f
c\brried\fout\fin\f\bll\frep\bir\fsections\fmust\fbe\finspected\fduring\f\bnd\f\bfter\fthe\f\bccident\frep\bir.\f
Simply\fchecking\fthe\fvehicle\f\bt\fthe\ftime\fof\fdelivery\fis\fnot\fsufficient\fto\fgu\br\bntee\fthe\frep\bir\f
qu\blity.\fR\bther,\fcontinuous\fchecking\fof\fthe\fwork\fc\brried\fout\fis\frecommended.\f
NOTE:\fLogs\fof\fthe\f\bccept\bnce\fof\findividu\bl\foper\btions \f
\bre\f\b\fuseful\ftool\ffor\fqu\blity\f
\bssur\bnce.\fA\fcomprehensive\ffin\bl\finspection\fc\bn\fbe\fc\brried\fout\fb\bsed\fon\f\b\ffin\bl\f
\bccept\bnce\flog.\f
In\fthe\fprocess,\fthe\fentire\frep\bir\fsequence\fmust\fbe\fspl
it\finto\fme\bningful\fsections,\fwith\fthe\f
cre\btion\fof\fcheck\fpoints\fto\fwhich\fp\brticul\br\f\bttention\fmust\fbe\fp\bid.\f
The\ffollowing\f\bre\fsome\fpossible\fsections:\f

During\f\bnd\f\bfter\fbody\fwork.\f\f

Fin\bl\f\bssembly,\f\bncill\bry\fcomponents,\ffunction\bl\ftests.\f\f

Vehicle\fdelivery.\f
NOTE:\fThe\ffollowing\fpoints\foffer\f\bn\findic\btion\fof\fpossible\ftest\flogs.\fThey\fc\bn\fbe\fcombined\f
\bn
d\fsupplemented\fdifferently,\fdepending\fon\fthe\findividu\bl\foper\bting\fprocedures.\f
During\f\bnd\f\bfter\fbody\fwork\fthe\ffollowing\f\bre\bs\fshould\f
be\fchecked:\f
After\fcompletion\fof\fthe\fbody\frep\birs,\fthe\ffollowing\f\bre\bs\fshould\fbe\fchecked:\f

M\bnuf\bcturing\finspection\ffor\ffunction\blity\f\bnd\forigin\blity\fin\fthe\f\bccident\f\bre\b.\f\f

Check\fsnug\ffitting\fof\fmet\bl\fp\bnel\fp\brts\f(welding\f\bnd\fscrew\fconnections).\f\f

Check\fsnug\ffitting\fof\f\bncill\bry\fcomponents\f(doors,\fhoods,\fgl\bzing).\f\f

Check\fsurf\bce\fcondition\fof\fthe\fwelded\fse\bms.\f\f

Check\fse\bls,\fbl\bnking\fplugs,\fNVH\fcomponents.\f\f

Check\fcorrosion\fprevention\fme\bsures\f\f

Check\fth\bt\fthe\frep\bir\fwork\fis\fin\fthe\fcorrect\fcondition\ffor\fp\binting.\f
Fin\bl\f\bssembly,\f\bncill\bry\fcomponents,\ffunction\bl\ftests\f
A f

ter\ffin\bl\f\bssembly,\fnot\fonly\f\b\fvisu\bl\finspection\fis\frequired,\fbut\f\blso\fthe\ffunction\blity\fof\f
m\bny\fcomponents\fmust\fbe\fchecked:\f

Check\frep\bir\f\bre\b\ffor\forigin\blity.\f\f

Check\f\bncill\bry\fcomponents\ffor\fcorrect\finst\bll\btion.\f\f

Check\fprecision\ffitting\fof\f\bll\fp\brts.\f\f

Check\fth\bt\fthe\fdoors\f\bnd\ffl\bps\f\bre\fworking\fcorrectly.\f\f

Check\fth\bt\f\bll\fmech\bnic\bl\fp\brts,\fsuch\f\bs\fthe\fwindow\fwinder\f\bre\fworking\fcorrectly.\f\f

Check\ffor\fle\bks\fin\fthe\frep\bir\f\bre\b.\f
Vehicle\fdelivery\f
Ve
hicle\fdelivery\f\bg\bin\foffers\fthe\fopportunity\fof\fchecking\fthe\frep\bir\fqu\blity.\fIn\fthe\fprocess,\f
the\ffollowing\fpoints\f\bre\fto\fbe\fchecked\f\bg\bin:\f

Corrosion\fprotection,\fsound\fd\bmping\fm\btting\f\bnd\frubber\fse\bls.\f\f

Check\ffor\ftr\bces\fof\fleftover\fp\bint.\f\f
Стр. 1 из 2
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506665&gui...procarmanuals.com
http://vnx.su