Page 368 of 4402

Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Power\bSteering\bSystem\bFillingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Special\bTool(s)\b
Mat
erials\b
211-189\f
Ad\bpter,\fPower\fSteering\fBleeding\f
416-D001\f
H\bnd\fV\bcuum\fPump/Pressure\fPump
\f
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA 1. Fill\fthe\fpower\fsteering\ffluid\freservoir\fto\fthe\fMAX\fm\brk.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f
/\f5U7J-M2C204-AA) \f
2. R
\bise\fthe\fvehicle\funtil\fthe\fro\bd\fwheels\f\bre\fcle\br\f
of\fthe\ffloor.\fSupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
3. Slowly\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\f \bnd\f\bdd\fpower\fsteering\ffluid\funtil\fthe\fpower\f
steering\ffluid\fin\fthe\fpower\fsteering\ffluid\freservoir\f
stops\fdropping.\f
4. St\brt\fthe\fengine\f\bnd\fslowly\fturn\fthe\fsteering\f wheel\ffrom\flock\fto\flock\f\bnd\f\bdd\fpower\fsteering\f
fluid\funtil\fthe\fpower\fsteering\ffluid\fin\fthe\fpower\f
steering\ffluid\freservoir\fstops\fdropping.\f
5. Switch\fthe\fengine\fOFF\f\bnd\fusing\fthe\fspeci\bl\f tools,\fcre\bte\f\b\fv\bcuum\fof\f62cm-Hg\f-\f75cm-Hg\f
for\f30\fseconds.\f
Spe\fial Tool(s)\b 211-189,\f416-D001\f
6. \f
\f 1. Observe\fthe\fv\bcuum\fg\buge\fre\bding.\f
2. If\fthe\fv\bcuum\fdecre\bses\fby\fmore\fth\bn\f 5cm-Hg\fin\f5\fminutes,\fthe\fsystem\fshould\f
be\fchecked\ffor\fle\bks.\f
7. Remove\fthe\fspeci\bl\ftools.\fFill\fthe\fpower\fsteering\f fluid\freservoir\fto\fthe\fMAX\fm\brk\f\bs\fnecess\bry.\f
Material\b Hydr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2 \f
/\f5U7J-M2C204-AA) \f
\f
\f
\f\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543412&gui...procarmanuals.com
http://vnx.su
Page 371 of 4402
\f\fDescrip\bion
Clockspring\f
Steering\fwheel\frot\btion\fsensor\f
EHPS\fpump\f
Th
e\fpower\fsteering\fpump\fcomprises\f\bn\felectric\fmotor,\fhydr\bulic\fpump,\fpower\fsteering\ffluid\f
reservoir\f\bnd\f\b\fpower\fsteering\ffluid\freservoir\fextension\fto\fm\bint\bin\fthe\ffluid\flevel\fin\fthe\f
reservoir\f\bnd\fto\frefill\fthe\fsystem\fduring\fservice.\f
\f\f
Descrip\bion
EHPS\fpump\freservoir\fextension\f
EHPS\fpump\f
A\fpressure\frelief\f\bnd\fcheck\fv\blve\fis\fbuilt\finto\fthe\fEHPS\fpump\fhousing\fwhich\flimits\fthe\f
hy
dr\bulic\ffluid\fpressure\fto\f\b\fm\bximum\fof\f125\fb\br.\fThe\fcheck\fv\blve\fwill\f\bllow\ftr\bpped\f\bir\fto\f
vent\fthe\fEHPS\fpump\fwhen\fthe\fEHPS\fpump\fis\fnot\foper\bting.\f I\bem
1
2
I \b
em
1
2 \f\fPar\b Number
-
-
\f\f
Par\b Number-
-
Стр. 2 из 3
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506446&gui...procarmanuals.com
http://vnx.su
Page 372 of 4402
\f\fDescrip\bion
Power\fsteering\ffluid\freservoir\f
Power\fsteering\ffluid\freservoir\fcl\bmp\f
Motor\fhousing\f
Rubber\fmountings\f
EHPS\fcontrol\fmodule\f
I\bem
1
2
3
4
5
\f
Par\b Number -
-
-
-
-
Стр. 3 из 3
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506446&gui...procarmanuals.com
http://vnx.su
Page 374 of 4402

Power S\beering \f S\beering GearS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Special Tool(s)
Gen
eral Equipmen\b
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler
\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Tr\bnsmission\fj\bck
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h
eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
Torque:\b 30\fNm
\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f
\f\f
\f\f
Стр. 1 из 5
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543415&gui...procarmanuals.com
http://vnx.su
Page 380 of 4402
Ins\balla\bion 6.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 24\fNm
\f
7.Torque:\b 24\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
Стр. 2 из
2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G959419&gui...procarmanuals.com
http://vnx.su
Page 381 of 4402

Power S\beering \f Power S\beering Pump—
2.5L Dura\bec (162kW/220PS) \f VI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Remove\fthe\ffollowing\fitems:\f 1.
Remove\fthe\fright-h\bnd\fhe\bdl\bmp\f
\bssembly.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01\f
Exterior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\fAccessory\fDrive\fBelt\f(303-05B\f
Accessory\fDrive\f-\f2.5L\fDur\btec-ST\f(VI5),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Lower\fthe\fvehicle.\f
3. Position\fthe\fpower\fsteering\ffluid\freservoir\fto\fone\f side.\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r
e\fse\bled.\f Torque:\b 23\fNm
\f
5. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Description\f\bnd\fOper\btion).\f
6. \f
7. Position\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fto\f one\fside.\f
\f\f
\f\f
\f\f
Стр. 1 из
2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G543413&gui...procarmanuals.com
http://vnx.su
Page 387 of 4402

Power S\beering \f Power S\beering Pump—
2.2L Dura\borq\fTDCi (129kW/175PS) \f DWS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Ma\berials
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Ins\balla\bion
NameSpec\bf\bcat\bo\f
Hydr\bulic\fFluid\fDP-PSWSS-M2C204-A2\f/\f5U7J-M2C204-AA 1. Refer\fto:\fAccessory\fDrive\fBelt \f(303-05F\f
Acc
essory\fDrive\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
2. WARNING:\fBe\fprep\bred\fto\fcollect\f
es
c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Material\b Hy
dr\bulic\fFluid\fDP-PS\f(WSS-M2C204-
A2\f
/\f5U7J-M2C204-AA) \f
Tor
\fue\b 23\fNm
\f
3.Tor\fue\b 24\fNm\f
4. Tor\fue\b 24\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
Ste
ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00 \f
Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
Стр. 1 из
1
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1043310&gu...procarmanuals.com
http://vnx.su
Page 389 of 4402
Ins\balla\bion
CAUTION:\f
M\bke\fsure\fth\bt\f
\bll\fopenings\f
\bre\fse\bled.
Spec\fal\bTool(s):\b
308-440\f
7.WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
Torque:\b20\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-
00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. Refer\fto:\fPower\fSteering\fSystem\fBleeding \f(211-00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f
\f\f
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1208552&gu...procarmanuals.com
http://vnx.su