Page 297 of 4402

Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fB\b:\bDTC\bU3003.62:\bB\fTTERY\bVOLT\fGE\b/\bDTC\bU3006.16:\b
B\fTTERY\bVOLT\fGE\b(LOW\bOR\bHIGH)\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fB1:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAB2 .\f\f
No\b GO
\fto\fAB3 .\f\f
\fB2:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT\bIMPED\fNCE
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
\f\f
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Page 298 of 4402

REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
\fB3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B
U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y
E/RD),\fh\brness\fside\f\bnd\fground.\f
1\b
Is\f\bny\fvolt\bge\fpresent?\f
Yes\b Check\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fC\b:\bDTC\bU300\f.62:\bIGNITION\bCROSS\bCHECK\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fC1:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f22,\fcircuit\fCBP03B\f(GY),\fh\brness\fside\f
\bnd\fground.\f3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAC2 .\f\f
No\b R
EPAIR\fcircuit\fCBP03B\f(GY).\fREPEAT\fthe\fself-test,\f
CLEAR\fthe\fDTCs.\f
\fC2:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bSWITCH\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fEPB\fmodule\f
C4CB01\fpin\f22,\fcircuit\fCBP03B\f(GY),\fh\brness\fside\f
\bnd\fground.\f2\b
\f\f
\f\f
\f\f
Стр. 32 из 33
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Page 371 of 4402
\f\fDescrip\bion
Clockspring\f
Steering\fwheel\frot\btion\fsensor\f
EHPS\fpump\f
Th
e\fpower\fsteering\fpump\fcomprises\f\bn\felectric\fmotor,\fhydr\bulic\fpump,\fpower\fsteering\ffluid\f
reservoir\f\bnd\f\b\fpower\fsteering\ffluid\freservoir\fextension\fto\fm\bint\bin\fthe\ffluid\flevel\fin\fthe\f
reservoir\f\bnd\fto\frefill\fthe\fsystem\fduring\fservice.\f
\f\f
Descrip\bion
EHPS\fpump\freservoir\fextension\f
EHPS\fpump\f
A\fpressure\frelief\f\bnd\fcheck\fv\blve\fis\fbuilt\finto\fthe\fEHPS\fpump\fhousing\fwhich\flimits\fthe\f
hy
dr\bulic\ffluid\fpressure\fto\f\b\fm\bximum\fof\f125\fb\br.\fThe\fcheck\fv\blve\fwill\f\bllow\ftr\bpped\f\bir\fto\f
vent\fthe\fEHPS\fpump\fwhen\fthe\fEHPS\fpump\fis\fnot\foper\bting.\f I\bem
1
2
I \b
em
1
2 \f\fPar\b Number
-
-
\f\f
Par\b Number-
-
Стр. 2 из 3
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Page 372 of 4402
\f\fDescrip\bion
Power\fsteering\ffluid\freservoir\f
Power\fsteering\ffluid\freservoir\fcl\bmp\f
Motor\fhousing\f
Rubber\fmountings\f
EHPS\fcontrol\fmodule\f
I\bem
1
2
3
4
5
\f
Par\b Number -
-
-
-
-
Стр. 3 из 3
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Page 422 of 4402

Engine\fwill\fnot\f
cr\bnkB\bttery\for\fb\bttery\fc\bble\f
*CHECK\fthe\fb\bttery,\fb\bttery\fholder\f\bnd\f
b\bttery\fc\bble(s).\f\f
REFER\fto:\f Specific\btions \f(414-01\fB\bttery,\f
Mou
nting\f\bnd\fC\bbles,\fSpecific\btions).\f
*
St\brter\fmotor\for\fc\bbles.\f
*CHECK\fthe\fst\brting\fsystem.\f\f
REFER\fto:\f St\brting\fSystem \f(303-06A\f
St\br
ting\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fcr\bnks\fbut\f
will\fnot\fst\brt.Fuel\ft\bnk\fis\fempty.\f
*CHECK\fthe\ffuel\flevel.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming.\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\f\f
REFER\fto:\f Cr\bnksh\bft\fPulley \f(303-01C\f
Eng
ine\f-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f
-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
or\fbroken\f
*CHECK\fthe\ftiming\fch\bin\f\bnd\ftiming\fch\bin\f
sprockets.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
REFER\fto:\f Timing\fCh\bin \f(303-01C\fEngine\f-
\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Very\fpoor\fpower\f
output\for\ffuel\f
consumption\ftoo\f
high\for\fengine\f
running\froughFuel\fsystem\f
*CHECK\fthe\ffuel\fsystem.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Restricted\fexh\bust\f
system.\f
*CHECK\fthe\fexh\bust\fsystem.\f\f
REFER\fto:\f Exh\bust\fSystem\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(309-00A\f
Exh
\bust\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDescription\f\bnd\f
Oper\btion).\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\fis\ff\bulty\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming,\f
timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\fINSTALL\f
new\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
(303-01C\fEngine\f-\f2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins
t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
Ins
t\bll\btion).\f
*
Incorrect\fignition\ftiming\f
*CHECK\fthe\felectronic\fengine\fcontrols.\f
*
Noisy\frunningEngine\f\buxili\bry\f
components\floose\for\f
d\bm\bged.\f
*CHECK\fengine\f\buxili\bry\fcomponents\ffor\f
d\bm\bge\for\flooseness.\fCHECK\f\bnd\f\bdjust\f
v\blve\ftiming.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(303-01C\fEngine\f-\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins
t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
In s
t\bll\btion).\f
*
Noisy\frunning,\f
misfiring,\fIncorrect\ffuel\f
*DETERMINE\fwhich\ftype\fof\ffuel\fw\bs\fl\bst\f
put\fin\fthe\ft\bnk\f(note\fthe\fcountry\fspecific\f
*
Стр. 3 из
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Page 425 of 4402
6.6.
Disconnect\fthe\fignition\fcoil-on-plug\felectric\bl\fconnectors.\f
7
. 7.
Remove\fthe\fignition\fcoil-on-plug\f
8
. 8.
Remove\fthe\fsp\brk\fplugs\fusing\fthe\fspeci\bl\ftool.\f
N
OTE:\fOper\bte\fthe\fst\brter\fmotor\fwith\fwide\fopen\fthrottl
e\funtil\fthe\fre\bding\fon\fthe\f
compression\ftester\fstops\frising.\f
9. 9.
Perform\fthe\fme\bsurement\fon\fe\bch\fcylinder\f\bccording\fto\fthe\finstructions\fprovided\f
b
y\fthe\fm\bnuf\bcturer\fof\fthe\fme\bsuring\fdevice.\f Use\f\b\fcompression\ftester\fwith\f\b\f
su i
t\bble\f\bd\bpter.\f \f\f
\f\f
\f\f
\f\f
Стр. 6 из
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Page 450 of 4402

Installation 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\foil\fto\fthe\fc\bmsh\bft\fbe\bring\fc\bps.\f
Mat
erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
2. I
nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\br\bnces.\f
Re
fer\fto:\fVentilspiel\feinstellen\f(303-01A\fMotor\f-\f
2.0L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h
is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
5. Inst\bll\fthe\fspeci\bl\ftool.\f Sp
ecial\bTool(\f):\b 303-376B\f
6. \f
\f
\f
\f\f
\f\f
\f\f
Стр. 4 из
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Page 478 of 4402
Installation 1. Inst\bll\fthe\fcr\bnksh\bft\foil\fse\bl.\f
Re
fer\fto:\fKurbelwellendichtring\fvorn\f(303-01A\f
Motor\f-\f2.0L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. WARNING:\fOnly\frot\bte\fthe\fc\bmsh\bft\f
cl
ockwise.\f
Turn\fthe\fc\bmsh\bfts\fto\fcylinder\fno.\f4\fv\blve\f
ov
erl\bp\fposition.\f
3. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
4. \f
5
. Inst\bll\fthe\fspeci\bl\ftool.\f Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
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