2006 FORD GALAXY Motor

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Page 297 of 4402

$FORD GALAXY 2006 Service Repair Manual Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f (B U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\f$

Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b
INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\b\fB\b:\bDTC\bU3003.62:\bB\fTTERY\bVOLT\fGE\b/\bDTC\bU3006.16:\b
B\fTTERY\bVOLT\fGE\b(LOW\bOR\bHIGH)\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\fB1:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fAB2 .\f\f
No\b GO

\fto\fAB3 .\f\f
\fB2:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY\bCIRCUIT\bIMPED\fNCE
Disconnect\fRe\br\fJunction\fBox\fC4BR02.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f304,\fcircuit\fC_SBR03A\f(BU/RD).\f\f
EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fthe\fre\br\fjunction\fbox\f
C4BR02-C\fpin\f303,\fcircuit\fC_SBR02A\f(YE/RD).\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-05\fP\brking\f
Br\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
\f\f
Стр. 31 из
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Page 298 of 4402

$FORD GALAXY 2006 Service Repair Manual REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself- test,\fCLEAR\fthe\f DTCs.\f \fB3:\bCHECK\bTHE\bEPB\bMODULE\bMOTOR\bSUPPLY Me\bsure\fthe\fvolt\bge\fbetween\fthe$

Page 371 of 4402

$FORD GALAXY 2006 Service Repair Manual \f\fDescrip\bion Clockspring\f Steering\fwheel\frot\btion\fsensor\f EHPS\fpump\f Th e\fpower\fsteering\fpump\fcomprises\f\bn\felectric\fmotor,\fhydr\bulic\fpump,\fpower\fsteering\ffluid\f reservoir\$

Page 372 of 4402

$FORD GALAXY 2006 Service Repair Manual \f\fDescrip\bion Power\fsteering\ffluid\freservoir\f Power\fsteering\ffluid\freservoir\fcl\bmp\f Motor\fhousing\f Rubber\fmountings\f EHPS\fcontrol\fmodule\f I\bem 1 2 3 4 5 \f Par\b Number - - - - -$

Page 422 of 4402

$FORD GALAXY 2006 Service Repair Manual Engine\fwill\fnot\f cr\bnkB\bttery\for\fb\bttery\fc\bble\f *CHECK\fthe\fb\bttery,\fb\bttery\fholder\f\bnd\f b\bttery\fc\bble(s).\f\f REFER\fto:\f Specific\btions \f(414-01\fB\bttery,\f Mou nting\f\bn$

Engine\fwill\fnot\f
cr\bnkB\bttery\for\fb\bttery\fc\bble\f
*CHECK\fthe\fb\bttery,\fb\bttery\fholder\f\bnd\f
b\bttery\fc\bble(s).\f\f
REFER\fto:\f Specific\btions \f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fSpecific\btions).\f
*
St\brter\fmotor\for\fc\bbles.\f
*CHECK\fthe\fst\brting\fsystem.\f\f
REFER\fto:\f St\brting\fSystem \f(303-06A\f
St\br

ting\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Di\bgnosis\f\bnd\fTesting).\f
*
Engine\fcr\bnks\fbut\f
will\fnot\fst\brt.Fuel\ft\bnk\fis\fempty.\f
*CHECK\fthe\ffuel\flevel.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming.\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\f\f
REFER\fto:\f Cr\bnksh\bft\fPulley \f(303-01C\f
Eng

ine\f-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f
-\fMI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
or\fbroken\f
*CHECK\fthe\ftiming\fch\bin\f\bnd\ftiming\fch\bin\f
sprockets.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\f\f
REFER\fto:\f Timing\fCh\bin \f(303-01C\fEngine\f-
\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Very\fpoor\fpower\f
output\for\ffuel\f
consumption\ftoo\f
high\for\fengine\f
running\froughFuel\fsystem\f
*CHECK\fthe\ffuel\fsystem.\f
*
Int\bke\fAir\fDistribution\f\bnd\f
Filtering\f
*
CHECK\fthe\fint\bke\f\bir\fsystem.\f
*
Restricted\fexh\bust\f
system.\f
*CHECK\fthe\fexh\bust\fsystem.\f\f
REFER\fto:\f Exh\bust\fSystem\f-\f2.0L\fDur\btec-
HE\f

(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4 \f(309-00A\f
Exh
\bust\fSystem\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fDescription\f\bnd\f
Oper\btion).\f
*
Engine\fm\bn\bgement\f
*CHECK\fthe\fengine\fm\bn\bgement\fsystem.\f
*
Ignition\fsystem\fis\ff\bulty\f
*CHECK\fthe\fignition\fsystem.\f
*
Incorrect\fv\blve\ftiming,\f
timing\fch\bin\for\ftiming\f
ch\bin\fsprockets\fd\bm\bged\f
*CHECK\f\bnd\f\bdjust\fv\blve\ftiming.\fINSTALL\f
new\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f
(303-01C\fEngine\f-\f2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
Ins

t\bll\btion).\f
*
Incorrect\fignition\ftiming\f
*CHECK\fthe\felectronic\fengine\fcontrols.\f
*
Noisy\frunningEngine\f\buxili\bry\f
components\floose\for\f
d\bm\bged.\f
*CHECK\fengine\f\buxili\bry\fcomponents\ffor\f
d\bm\bge\for\flooseness.\fCHECK\f\bnd\f\bdjust\f
v\blve\ftiming.\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto:\f(303-01C\fEngine\f-\f
2.3L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4)\f Cr\bnksh\bft\fPulley \f(Remov\bl\f\bnd\f
Ins

t\bll\btion),\f
Timing\fCh\bin \f(Remov\bl\f\bnd\f
In s

t\bll\btion).\f
*
Noisy\frunning,\f
misfiring,\fIncorrect\ffuel\f
*DETERMINE\fwhich\ftype\fof\ffuel\fw\bs\fl\bst\f
put\fin\fthe\ft\bnk\f(note\fthe\fcountry\fspecific\f
*
Стр. 3 из
11
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506498&gui...procarmanuals.com
http://vnx.su

Page 425 of 4402

$FORD GALAXY 2006 Service Repair Manual 6.6. Disconnect\fthe\fignition\fcoil-on-plug\felectric\bl\fconnectors.\f 7 . 7. Remove\fthe\fignition\fcoil-on-plug\f 8 . 8. Remove\fthe\fsp\brk\fplugs\fusing\fthe\fspeci\bl\ftool.\f N OTE:\fOper$

Page 450 of 4402

$FORD GALAXY 2006 Service Repair Manual Installation 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f \b n d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f their\forigin\bl\floc\btions.\f Apply\foil\fto\fthe\fc\bmsh\bft\fbe\bring\f$

Page 478 of 4402

$FORD GALAXY 2006 Service Repair Manual Installation 1. Inst\bll\fthe\fcr\bnksh\bft\foil\fse\bl.\f Re fer\fto:\fKurbelwellendichtring\fvorn\f(303-01A\f Motor\f-\f2.0L\fDur\btec-HE\f(MI4),\fRemov\bl\f\bnd\f Inst\bll\btion).\f 2. WARNING:\fO$

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