Page 812 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In
stallation
303-1181\f
Inst\bller,\fCr\bnksh\bft\fRe\br\fSe\bl
\f
303-254\f
Locking\fTool,\fFlywheel\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f1. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte\f(308- 01D,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fDisc\brd\fthe\fflywheel\fbolts.\f
Special\bTool(\f):\b 30
3-254\f
3.Special\bTool(\f):\b 303-293\f
1. Sp
ecial\bTool(\f):\b 303-1181\f
\f
\f
\f
\f\f
\f\f
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Page 813 of 4402
2.CAUTION:\fM\bke\fsure\fth\bt\fno\fexcess\f
se
\bl\bnt\fresidue\fis\fevident.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\floc\bting\fpin\fon\fthe\f
cr\bnksh\bft\fis\f\bligned\fwith\fthe\fguide\fhole\fin\f
the\fflywheel.\f Special\bTool(\f):\b 30
3-254\f
Tor
que:\b \f
45\fNm
\f
65
°\f
St\bge\f1:\f
St\bge\f2:\f
3. Refer\fto:\fClutch\fDisc\f\bnd\fPressure\fPl\bte\f(308- 01D,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Page 825 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal
Special Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-14B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
1. \f
2. \f
3. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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Page 832 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) - VI5 -
EngineS-MAX/G\bl\bxy\f2006.5\f(02/2006
\fisassembly
Special Tool(s)
Ge
neral Equipment
Vehicles with mechanical timing belt tensioner
211-014\f
Remover,\fSteering\fWheel\f
303-1054\f
Locking\fTool,\fTiming\fBelt\fTensioner
\f
Punch
Two leg puller 1. \f
2. \f
3
. General \bqui\fment: Two\fleg\fpuller\f
4. \f
\f
\f
\f\f
\f\f
\f
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Page 859 of 4402
Engine - \b.5L \furatec (16\bkW/\b\b0PS) -
VI5 - Engine AccessoriesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Installation
Special Tool(s)
303-122\f
Lifting\fBr\bcket,\fEngine\f
303-254\f
Locking\fTool,\fFlywheel\f
303-435\f
Mounting\fSt\bnd\f
303-435-06\f
Mounting\fBr\bcket\ffor\f303-435\f
303-435-14B\f
Mounting\fPl\bte\ffor\f303-435-06
\f
1.Torque:\b 17\fNm\f
2. Torque:\b 48\fNm
\f
\f
\f
\f
\f
\f
\f\f
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Page 860 of 4402
3.CAUTION:\fM\bke\fsure\fth\bt\fno\fexcess\f
se
\bl\bnt\fresidue\fis\fevident.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\floc\bting\fpin\fon\fthe\f
cr\bnksh\bft\fis\f\bligned\fwith\fthe\fguide\fhole\fin\f
the\fflywheel\for\fflexpl\bte.\f Spec\fal\bTool(s):\b 30
3-254\f
Tor
que:\b \f
45\fNm
\f
65
°\f
St\bge\f1:\f
St\bge\f2:\f
4. Torque:\b 17\fNm\f
5. \f
6. Torque:\b 24\fNm
\f
7. Torque:\b 12\fNm
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 877 of 4402

Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
Engine\f
Tr\bnsversely-mounted\f4-cylinder\fin-line\fturbo\fdiesel\fengine\fwith\fdirect\ffuel\finjection,\f
b\bs
ed\fon\fthe\f1.8L\fDur\btorq\fDI\f\f
1.8L\fcubic\fc\bp\bcity\fwith\f74kw\f(100\fPS)\f\bnd\f92kW\f(125\fPS)\f\f
Turboch\brger\fwith\fv\bri\bble\fturbine\fgeometry\f\bnd\fintercooler\f\f
Common\fr\bil\ffuel\finjection\fsystem\f\f
Du\bl\fm\bss\fflywheel\ffor\fthe\freduction\fof\fdrive\fnoise\f
Common\fr\bil\ffuel\finjection\fsystem\f
High-pressure\fpump\ffor\fthe\fgener\btion\fof\fpressure\fin\fthe\ffuel\fr\bil\fwith\fintegr\bl\ftr\bnsfer\f
pu
mp\ffor\ffuel\fsupply\f\f
Fuel\fr\bil\ffor\fconst\bnt\ffuel\fpressure\f\f
Piezo\ffuel\finjectors\ffor\foptim\bl\fmetering\fof\fthe\ffuel\fqu\bntity\f\f
V\bri\bble\fpilot\f\bnd\fm\bin\finjection\ffor\foptimiz\btion\fof\fnoise\femissions\f
Engine\fm\bn\bgement\f
A\fSiemens\fPowertr\bin\fControl\fModule\f(PCM)\f(one\fbox\fdesign)\fwith\f128\fpins\ffor\ffuel-
qu
\bntity\fregul\btion,\fcontrol\fof\fthe\ffuel\finjectors,\fexh\bust\fg\bs\frecircul\btion\f\bnd\fintegr\bted\f
\f
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Page 894 of 4402
Engine - \b.8L \furatorq-T\fCi
(74kW/\b00PS) - Lynx/\b.8L \furatorq-
T\fCi (92kW/\b25PS) - Lynx - Crankshaft
Front Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen
eral Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
Dowel\fwith\f\b\fdi\bmeter\fof\f4\fmm
1. Remove\fthe\ffront\fright\fwheel.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. General \bqui\fment: Dowel\fwith\f\b\fdi\bmeter\fof\f4\f
mm \f
4. D
isc\brd\fthe\fcr\bnksh\bft\fpulley\fret\bining\fbolt.\f
S\fecial Tool(s): 205-072\f
Tor
que: \f
100\fNm
\f
180
°\f
St\bge\f1:\f
St\bge\f2:\f
5. \f
\f
\f\f
\f\f
\f\f
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