2006 FORD GALAXY air condition

oil additives fuel filter fuel filter location transmission center console wheel alignment

Page 84 of 4402

$FORD GALAXY 2006 Service Repair Manual D2: INSPECT THE WHEEL BEARINGS Inspect\fthe\fwheel\fbe\brings.\f\f REFER\fto\fin\fthis\fsection.\f1 Are\fthe\fwheel\fbe\brings\fOK?\f Yes GO\fto\fD3.\f\f No I NSTALL\fnew\fwheel\fbe\brings\f\bs\fn$

D2: INSPECT THE WHEEL BEARINGS
Inspect\fthe\fwheel\fbe\brings.\f\f
REFER\fto\fin\fthis\fsection.\f1
Are\fthe\fwheel\fbe\brings\fOK?\f
Yes
GO\fto\fD3.\f\f
No I

NSTALL\fnew\fwheel\fbe\brings\f\bs\fnecess\bry.\fREFER\fto:\f Front\fWheel\fBe\bring \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Wheel\fKnuckle \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
RO

AD\fTEST\f\bs\fnecess\bry.\f
D3: INSPECT THE WHEEL AND TIRE RUNOUT
Inspect\fthe\fwheel\f\bnd\ftire\frunout.\f\f1
Is\fthe\fwheel\f\bnd\ftire\frunout\fOK?\f
Yes B\bl\bnce\fthe\fwheels\f\bnd\ftires.\fRefer\fto\fthe\fwheel\fb\bl\bnce\fequipment\f
m\bnuf\bcturer's\finstructions.\fROAD\fTEST\f\bs\fnecess\bry.\f
No
INSTALL\fnew\fwheels\for\ftires\f\bs\fnecess\bry.\f\f
REFER\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
ROAD\fTEST\f\bs\fnecess\bry.\f
PINPOINT TEST E : NON-AXLE NOISE
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
E1: INSPECT THE \bEHICLE TRIM
Check\fthe\fr\bdi\btor\fgrille\f\bnd\ftrim\fp\bnels\fto\fsee\fif\fthey\f\bre\fthe\fsource\fof\f
the\fnoise.\f\f1
Are\fthe\fvehicle\ftrim\fcomponents\fc\busing\fthe\fnoise?\f
Yes INSTALL\fnew\ftrim\fcomponents\for\fREPAIR\f\bs\fnecess\bry.\fROAD\fTEST\f\bs\f
necess\bry.\f
No GO\fto\fE2 .\f\f
E2: CHECK THE AIR CONDITIONING (A/C) SYSTEM FOR NOISE
Ignition\fswitch\fin\fposition\fIII.\f1
Ignition\fswitch\fin\fposition\fII.\f2
Check\fthe\fA/C\fsystem\fcomponents\ffor\fnoise\fby\fturning\fthe\fA/C\fsystem\fon\f
\bnd\foff.\f
3
Is\fthe\fA/C\fsystem\fc\busing\fthe\fnoise?\f
Yes
INSPECT\fthe\fA/C\fsystem.\fREFER\fto:\f(412-00\fClim\bte\fControl\fSystem\f-\f
Gener\bl\fInform\btion)\f
Clim\bte\fControl\fSystem \f(Di\bgnosis\f\bnd\fTesting).\f
ROA

D\fTEST\f\bs\fnecess\bry.\f
No GO\fto\fE3 .\f\f
E3: CHECK NON-FACTORY FITTED ACCESSORIES
Check\f\bny\fnon-f\bctory\finst\blled\f\bccessories\ffor\fbeing\fthe\fsource\fof\fthe\f
noise.\fFor\fex\bmple:\ftouch\fcondition\fbody-to-fr\bme,\f\bntenn\bs,\fdeflectors\f
\bnd\ffog\flights.\f1
Are\fthe\f\bccessories\fthe\fc\buse\fof\fthe\fnoise?\f
Yes
ADJUST,\fREPAIR,\for\fINSTALL\fnew\f\bccessories\for\ff\bsteners\f\bs\frequired.\f
ROAD\fTEST\f\bs\fnecess\bry.\f
No
Стр. 14 из 15
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Page 105 of 4402

$FORD GALAXY 2006 Service Repair Manual Inst\bll\btion).\f N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10 .\f B10: CARRY OUT A ROAD TEST C\brry\fout\f\b\fro\bd\ftest.\f\f REFER\fto:\fRo\bd/Roller$

Inst\bll\btion).\f
N\b REINSTALL\fthe\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\f GO\fto\fB10
.\f
B10: CARRY OUT A ROAD TEST
C\brry\fout\f\b\fro\bd\ftest.\f\f
REFER\fto:\fRo\bd/Roller\fTesting\f(100-00\fGener\bl\fInform\btion,\fDescription\f
\bnd

\fOper\btion).\f
1
Is\fthe\fconcern\fstill\fevident?\f
Yes REFER\fto:\f Noise,\fVibr\btion\f\bnd\fH\brshness\f(NVH) \f(100-04\fNoise,\fVibr\btion\f
\bnd

\fH\brshness,\fDi\bgnosis\f\bnd\fTesting).\f
N\b Vehicle\fcondition\fcorrected.\f
PINPOINT TEST C : VEHICLE LEAN
TEST
CON\fITIONS\fETAILS/RESULTS/ACTIONS
C1: VEHICLE LEAN
Det\bch\fthe\flo\bd\flevelling\fshock\f\bbsorbers\ffrom\fthe\fwheel\fknuckles.\f\f1
Does\fthe\fvehicle\fle\bn?\f
Yes Inst\bll\fnew\fre\br\fsprings.\fREFER\fto:\f Spring\f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b CARRY\fOUT\fthe\fLo\bd-Levelling\fShock\fAbsorber\fComponent\fTest\fin\fthis\f
section.\f
PINPOINT TEST D : SHOCK ABSORBER SOLENOID CIRCUIT - SHORT TO
GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
D1: CHECK THE SHOCK ABSORBER SOLENOID SIGNAL RETURN CIRCUIT FOR SHORT
TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fShock\fAbsorber\fSolenoid\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
shock\f\bbsorber\fsolenoid\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
(Left\ffront)\fC1CD03\fpin\f2,\fcircuit\fRCD03B\f(VT/BN).\f\f
(Right\ffront)\fC1CD04\fpin\f2,\fcircuit\fRCD04B\f(BU/OG).
\f
(Left\fre\br)\fC4CD05\fpin\f2,\fcircuit\fRCD05A\f(YE/BU).\f\f
(Right\fre\br)\fC4CD06\fpin\f2,\fcircuit\fRCD06A\f(BU/BN).\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\fnew\ffront\for\fre\br\fshock\f\bbsorbers\f\bs\frequired.\f
\f
REFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-
01\f

Front\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion)\f/\f\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\f
Sus

pension,\fDis\bssembly\f\bnd\fAssembly)\f/\f\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
\f\f
Стр. 18 из
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Page 237 of 4402

$FORD GALAXY 2006 Service Repair Manual Begin\fthe\fro\bd\ftest\fwith\f\b\fgener\bl\fbr\bke\fperform\bnce\fcheck.\fKeeping\fthe\fdescription\fof\fthe\f concern\fin\fmind,\ftest\fthe\fbr\bkes\f\bt\fdifferent\fvehicle\fspeeds\fusing\fboth\fli$

Begin\fthe\fro\bd\ftest\fwith\f\b\fgener\bl\fbr\bke\fperform\bnce\fcheck.\fKeeping\fthe\fdescription\fof\fthe\f
concern\fin\fmind,\ftest\fthe\fbr\bkes\f\bt\fdifferent\fvehicle\fspeeds\fusing\fboth\flight\f\bnd\fhe\bvy\f
ped\bl\fpressure.\fTo\fdetermine\fif\fthe\fconcern\fis\fin\fthe\ffront\for\fre\br\fbr\bking\fsystem,\fuse\fthe\f
br\bke\fped\bl\f\bnd\fthen\fuse\fthe\fp\brking\fbr\bke\fcontrol.\fIf\fthe\fcondition\f(pull,\fvibr\btion,\f
isol\btion)\foccurs\fonly\fwith\fthe\fp\brking\fbr\bke,\fthe\fconcern\fis\fin\fthe\fre\br\fbr\bke\fsystem.\f
Avoid\flocking\fthe\fbr\bkes\f\bnd\fsliding\fthe\ftires.\fLocked\fbr\bkes\f\bnd\fsliding\ftires\fdo\fnot\f
indic\bte\fbr\bke\fefficiency.\fA\fhe\bvily\fbr\bked\f\bnd\fturning\fwheel\fwill\fstop\fthe\fvehicle\fin\f\b\f
shorter\fdist\bnce\fth\bn\flocked\fbr\bkes.\f
If\fthe\fconcern\fbecomes\fevident\fduring\fthis\fcheck,\fverify\fit\ffits\fthe\fdescription\fgiven\fbefore\f
the\fro\bd\ftest.\fIf\fthe\fconcern\fis\fnot\fevident,\f\bttempt\fto\fduplic\bte\fthe\fcondition\fusing\fthe\f
inform\btion\ffrom\fthe\fdescription.\f
If\f\b\fconcern\fexists,\fuse\fthe\fSymptom\fCh\brt\fin\forder\fto\fisol\bte\fit\fto\f\b\fspecific\fsub-system\f
\bnd\fcondition\fdescription.\fFrom\fthis\fdescription,\f\b\flist\fof\fpossible\fsources\fc\bn\fbe\fused\fto\f
further\fn\brrow\fthe\fc\buse\fto\f\b\fspecific\fcomponent\for\fcondition.\f
S\bmptom Chart
Sym\ftomPossib\be SourcesAction
The\fbr\bkes\fpull\for\fdriftWheel\f\blignment\f
\bngles.\f
*CHECK\fthe\fwheel\f\blignment\f\bngles.\fREFER\fto\f
Section\f \f204-00\fSuspension\fSystem\f-\fGener\bl\f
Inf

orm\btion .\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
The\fred\fbr\bke\fw\brning\f
indic\btor\fis\f\blw\bys\fonBr\bke\ffluid\flevel\f
sensor.\f
*REFER\fto\fWDS.\f
*
P\brking\fbr\bke\f
control.\f
*RELEASE\f\bnd\fADJUST\fthe\fp\brking\fbr\bke.\fREFER\f
to\fSection\f
\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion .\f
*
Excessively\fworn\f
br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fm\bster\f
cylinder\fprim\bry\f
piston\fcup.\f
*INSTALL\f\b\fnew\fbr\bke\fm\bster\fcylinder.\fREFER\fto\f
Section\f
\f206-06\fHydr\bulic\fBr\bke\fActu\btion.\f
*
Vibr\btion\fwhen\fbr\bkes\f
\bre\f\bppliedBr\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
The\fped\bl\fgoes\fdown\f
f\bstAir\fin\fsystem.\f
*BLEED\fthe\fsystem.\fREFER\fto\fSection\f \f206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion .\f
*
Br\bke\fm\bster\f
cylinder\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
*
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Page 238 of 4402

$FORD GALAXY 2006 Service Repair Manual Pinpoint Tests necess\bry.\fREFER\fto\fSection\f\f206-03\fFront\fDisc\f Br\b ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f The\fped\bl\fe\bses\fdown\f slowlyBr\bke\fc\bliper\f *CHECK\f\bnd\fINSTALL\fnew\fco$

Pinpoint Tests
necess\bry.\fREFER\fto\fSection\f\f206-03\fFront\fDisc\f
Br\b
ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
The\fped\bl\fe\bses\fdown\f
slowlyBr\bke\fc\bliper\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fCHECK\f\bnd\fINSTALL\fnew\f
components\f\bs\fnecess\bry.\fREFER\fto\fSection\f \f
206

-03\fFront\fDisc\fBr\bke\f/\f 206-04\fRe\br\fDisc\f
Br\b

ke .\f
*
Br\bke\fm\bster\f
cylinder.\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
The\fped\bl\fis\flow\for\f
feels\fspongyAir\fin\fsystem.\f
*Bleed\fthe\fsystem.\fREFER\fto\fSection\f \f206-00\f
Br\b
ke\fSystem\f-\fGener\bl\fInform\btion .\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br \b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fbooster\f
*CARRY\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Br\bke\flockup\fduring\f
light\fbr\bke\fped\bl\fforceBr\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fbooster.\f
*CARRY\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Excessive/err\btic\fbr\bke\f
ped\bl\ftr\bvel
Insufficient\f
gre\bse\fon\fsliding\f
p\brts.\f
*APPLY\fgre\bse\fwhere\fnecess\bry.\f
*
Br\bke\fp\bds.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Br\bke\fdisc.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
Wheel\fbe\bring.\f
*CHECK\for\fINSTALL\f\b\fnew\fwheel\fbe\bring.\fREFER\f
to\fSection\f \f204-01\fFront\fSuspension .\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f A.\f\f
*
Br\bke\fdr\bgBr\bke\fbooster.\f
*C\brry\fout\fthe\fbr\bke\fbooster\fcomponent\ftest\fin\f
this\fsection.\f
*
Br\bke\fc\bliper.\f
*CHECK\f\bnd\fINSTALL\fnew\fcomponents\f\bs\f
necess\bry.\fREFER\fto\fSection\f \f206-03\fFront\fDisc\f
Br\b

ke \f/\f206-04\fRe\br\fDisc\fBr\bke.\f
*
St\bbility\f\bssist\f
system\f(if\f
equipped)\f
*REFER\fto\fWDS.\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f B.\f\f
*
Slow\for\fincomplete\f
br\bke\fped\bl\freturnSt\bbility\f\bssist\f
system\f(if\f
equipped)\f
*REFER\fto\fWDS.\f
*
Br\bke\fm\bster\f
cylinder.\f
*C\brry\fout\fthe\fbr\bke\fm\bster\fcylinder\fcomponent\f
test\fin\fthis\fsection.\f
*
Br\bke\fped\bl.\f
*GO\fto\fPinpoint\fTest\f C.\f\f
*
PINPOINT TEST A : EXCESSIVE/ERRATIC BRAKE PEDAL TRAVEL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK FOR BRAKE PEDAL RETURN
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Page 239 of 4402

$FORD GALAXY 2006 Service Repair Manual Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1 Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2 Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\$

Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fA2.\f\f
A2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST B : BRAKES DRAG
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
B1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No
GO\fto\fB2.\f\f
B2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Act

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No
R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
PINPOINT TEST C : SLOW OR INCOMPLETE BRAKE PEDAL RETURN
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FOR BRAKE PEDAL RETURN
Run\fthe\fengine\f\bt\ff\bst\fidle\fwhilst\fm\bking\fsever\bl\fbr\bke\f\bpplic\btions.\f1
Pull\fthe\fbr\bke\fped\bl\fupw\brds.\f2
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fthe\frubber\fto\fthe\f
floor.\f3
Стр. 4 из 7
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Page 240 of 4402

$FORD GALAXY 2006 Service Repair Manual Component Tests Brake Booster 1. 1. Inspect\f\bll\fhoses\f\bnd\fconnections.\fAll\funused\fv\bcuum\fconnectors\fshould\fbe\f c \bpped.\fHoses\f\bnd\ftheir\fconnections\fshould\fbe\fcorrectly\fsecur$

Component Tests
Brake Booster 1. 1.
Inspect\f\bll\fhoses\f\bnd\fconnections.\fAll\funused\fv\bcuum\fconnectors\fshould\fbe\f
c
\bpped.\fHoses\f\bnd\ftheir\fconnections\fshould\fbe\fcorrectly\fsecured\f\bnd\fin\fgood\f
condition\fwith\fno\fholes\f\bnd\fno\fcoll\bpsed\f\bre\bs.\fInspect\fthe\fbr\bke\fbooster\fcheck\f
v\blve\ffor\fd\bm\bge.\f
2. 2.
Check\fthe\fhydr\bulic\fbr\bke\fsystem\ffor\fle\bks\for\flow\ffluid.\f
3

. 3.
With\fthe\ftr\bnsmission\fin\fPARK\f(\butom\btic\ftr\bnsmission),\fstop\fthe\fengine\f\bnd\f
o
per\bte\fthe\fp\brking\fbr\bke.\fOper\bte\fthe\fbr\bke\fped\bl\fsever\bl\ftimes\fto\fexh\bust\f\bll\f
v\bcuum\fin\fthe\fsystem.\f
4. 4.
With\fthe\fengine\fturned\fOFF\f\bnd\f\bll\fv\bcuum\fin\fthe\fsystem\fexh\busted\foper\bte\fthe\f
b
r\bke\fped\bl\f\bnd\fhold\fit\fdown.\fSt\brt\fthe\fengine.\fIf\fthe\fv\bcuum\fsystem\fis\foper\bting,\f
the\fbr\bke\fped\bl\fwill\ftend\fto\fmove\fdownw\brd\funder\fconst\bnt\ffoot\fpressure.\fIf\fno\f
motion\fis\ffelt,\fthe\fv\bcuum\fbooster\fsystem\fis\fnot\ffunctioning.\f
5. 5.
Remove\fthe\fv\bcuum\fhose\ffrom\fthe\fbr\bke\fbooster.\fM\bnifold\fv\bcuum\fshould\fbe\f
\b
v\bil\bble\f\bt\fthe\fbr\bke\fbooster\fend\fof\fthe\fhose\fwith\fthe\fengine\f\bt\fidle\fspeed\f\bnd\fthe\f
tr\bnsmission\fin\fPARK\for\fNEUTRAL.\fM\bke\fsure\fth\bt\f\bll\funused\fv\bcuum\foutlets\f\bre\f
correctly\fc\bpped,\fhose\fconnectors\f\bre\fcorrectly\fsecured\f\bnd\fv\bcuum\fhoses\f\bre\fin\f
good\fcondition.\fWhen\fit\fis\fest\bblished\fth\bt\fm\bnifold\fv\bcuum\fis\f\bv\bil\bble\fto\fthe\f
br\bke\fbooster,\fconnect\fthe\fv\bcuum\fhose\fto\fthe\fbr\bke\fbooster\f\bnd\frepe\bt\fStep\f3.\fIf\f
no\fdownw\brd\fmovement\fof\fthe\fbr\bke\fped\bl\fis\ffelt,\fthe\fv\bcuum\fbooster\fsystem\fis\f
not\ffunctioning.\f
6. 6.
Run\fthe\fengine\ffor\f\b\fminimum\fof\f10\fseconds\f\bt\ff\bst\fidle.\fStop\fthe\fengine\f\bnd\flet\f
t
he\fvehicle\fst\bnd\ffor\f10\fminutes.\fThen,\foper\bte\fthe\fbr\bke\fped\bl\fwith\f\bpproxim\btely\f
98N\f(20\flb)\fof\fforce.\fThe\fped\bl\ffeel\f(br\bke\f\bpplic\btions)\fshould\fbe\fthe\fs\bme\f\bs\f
noted\fwith\fthe\fengine\frunning.\fIf\fthe\fbr\bke\fped\bl\ffeels\fh\brd\f(no\fpower\f\bssist),\f
inst\bll\f\b\fnew\fcheck\fv\blve\f\bnd\fthen\frepe\bt\fthe\ftesting.\fIf\fthe\fbr\bke\fped\bl\fstill\ffeels\f
h\brd,\finst\bll\f\b\fnew\fbr\bke\fbooster.\fIf\fthe\fbr\bke\fped\bl\fmovement\ffeels\fspongy,\fbleed\f
the\fbr\bke\fsystem.\fRefer\fto\fGener\bl\fProcedures.\f
Brake Master C\blinder
Usu\blly,\fthe\ffirst\f\bnd\fstrongest\findic\btor\fof\f\bnything\fwrong\fin\fthe\fbr\bke\fsystem\fis\f\b\ffeeling\f
t h

rough\fthe\fbr\bke\fped\bl.\fIn\fdi\bgnosing\fthe\fcondition\fof\fthe\fbr\bke\fm\bster\fcylinder,\fcheck\f
M\bke\f\b\fh\brd\fbr\bke\f\bpplic\btion.\f4
Rele\bse\fthe\fbr\bke\fped\bl\f\bnd\fme\bsure\fthe\fdist\bnce\ffrom\fbr\bke\fped\bl\f
rubber\fto\fthe\ffloor.\fThe\fbr\bke\fped\bl\fshould\freturn\fto\fits\forigin\bl\fposition.\f5
Does\fthe\fbr\bke\fped\bl\freturn\fto\fits\forigin\bl\fposition?\f
Yes Vehicle\fis\fOK.\f
No GO\fto\fC2 .\f\f
C2: CHECK FOR BRAKE PEDAL BINDING
Check\fthe\fbr\bke\fped\bl\fto\fm\bke\fsure\fit\fis\foper\bting\ffreely.\f1
Is\fthe\fbr\bke\fped\bl\foper\bting\ffreely?\f
Yes
INSTALL\f\b\fnew\fbr\bke\fbooster.\fREFER\fto\fSection\f \f206-07\fPower\fBr\bke\f
Ac t

u\btion .\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
No R

EPAIR\for\fINSTALL\fnew\fbr\bke\fped\bl\f\bnd\fbr\bcket.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
Стр. 5 из 7
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Page 275 of 4402

$FORD GALAXY 2006 Service Repair Manual Is\f\bny\fvolt\bge\fpresent?\f Yes\bCheck\fthe\fch\brging\fsystem.\f\f REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f Testing).\f REPEAT\fth$

Is\f\bny\fvolt\bge\fpresent?\f
Yes\bCheck\fthe\fch\brging\fsystem.\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\fCh\brging\f
System\f-\fGener\bl\fInform\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b
REPAIR\fcircuit\fC_SBR02A\f(YE/RD)\for\fcircuit\f
C_SBR03A\f(BU/RD).\fREPEAT\fthe\fself-
test,\fCLEAR\fthe\f
DTCs.\f
PINPOINT\bTEST\bC\b:\bDTC\bC2005.95:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
C1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bD\b:\bDTC\bC2006.09/71:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
D1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bE\b:\bDTC\bC2006.77:\bLEFT\b\fCTU\fTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
E1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Стр. 9 из 33
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$FORD GALAXY 2006 Service Repair Manual EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f (Y E/RD),\fh\brness\fside\f\bnd\fground.\f Is\f\bny\fvolt\bge\fpresent?\f Yes\b Check\fthe\fch\brging\fsystem.\f\f REFER\fto:\fCh\brging\fSystem\f(4$

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