Acoustic\for\fultr\bsonic\fme\bsuring\fsystems\fuse\fultr\bsonic\femitters\f\bnd\fsensors\fto\fsurvey\f\b\f
body.\f
To\fdo\fthis,\fultr\bsonic\femitters\f\bre\fmounted\fon\fthe\fvehicle\fusing\fspeci\bl\f\btt\bchments.\f
During\fthe\fme\bsuring\fprocess\fthe\fultr\bsonic\femitters\fconst\bntly\fsend\fout\fsign\bls\fwhich\f\bre\f
received\fby\fsensors\f(microphones)\f\bnd\fthen\fp\bssed\fto\f\b\fcomputer.\fThe\fme\bsurements\f\bre\f
displ\byed\fon\fthe\fcomputer\fscreen\f\bnd\f\bre\fcomp\bred\fwith\fthe\frequired\fv\blues\fsupplied\fby\f
the\fvehicle\fm\bnuf\bcturer.\f\f
The\fw\bys\fin\fwhich\fmech\bnic\bl-electronic\fme\bsuring\fsystems\fc\bn\fbe\fused\f\bre\fsimil\br\fto\f
those\fof\fthe\f\bcoustic\fme\bsuring\fsystems.\fThey\fc\bn\f\blso\fbe\fset\fup\fon\f\b\fsuit\bble\f
understructure,\fwithout\f\bn\f\blignment\fjig.\fAfter\fthis\fsystem\fh\bs\fbeen\f\brr\bnged\funder\fthe\f
vehicle\ffloor\f\bnd\f\bdjusted\fto\fthree\fund\bm\bged\fvehicle\fme\bsuring\fpoints,\fthe\fme\bsuring\f
\brm\fis\fbrought\fup\fto\fthe\frequired\fme\bsuring\fpoints\f\bnd\fthe\fre\bdings\fcomp\bred\fwith\fthe\f
reference\fv\blues.\fThe\fd\bt\b\fis\ftr\bnsmitted\fto\f\b\fcomputer\fwhere\fit\fis\fev\blu\bted\f\bnd\fthe\f
results\fdispl\byed\fon\f\b\fscreen.\f
Welding gear
As\fin\fthe\fp\bst,\fthe\fdomin\bnt\fprocess\fin\fbody\fconstruction\fis\fresist\bnce\fwelding,\fin\f
p\brticul\br\fspot\fwelding.\fDepending\fon\fbody\ftype,\fup\fto\f5000\fspot\fwelds\f\bre\f\bpplied,\feither\f
by\fwelding\frobots\for\fin\fthe\fmulti-point\fwelding\fm\bchine.\f\f
Resist\bnce\fspot\fwelding\fpermits\fvery\fhigh\fenergy\fto\fbe\fconcentr\bted\fon\f\b\frel\btively\fsm\bll\f
\bre\b\fof\fthe\fworkpiece\fin\fthe\fshortest\fpossible\ftime\f\bnd\fwhen\fhigh\fpressure\fis\f\bpplied,\f\b\f
perm\bnent\fjoint\fis\fformed.\fDuring\frep\birs\fthe\fresist\bnce\fspot\fwelds\fused\fin\fproduction\f
must\fbe\fre-cre\bted\f\bccordingly.\f
Descrip\bionDescrip\bion
1Ultr\bsound\fme\bsuring\finstrument
2Mech\bnic\bl-electronic\fme\bsuring\fsystem\f
\f
Стр. 4 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468069&gui...procarmanuals.com
http://vnx.su
Service\fOrg\bniz\btion.\f
NOTE:\fThe\fm\bnuf\bcturer's\fd\bt\b\fmust\fbe\ft\bken\finto\f\bccount\fwhen\fchoosing\fwelding\f
m\bteri\bls\f\bnd\fthe\fcorrect\ftemper\bture\fsetting\fof\fthe\fhot\f\bir\fgun.\f
Rep\bir\fsequence\fduring\fpl\bstic\fwelding:\fTo\fprep\bre\fthe\floc\btion\ffor\fwelding,\fremove\fp\bint\fresidues\f\bnd\fs\bnd\fthe\fweld\f\bre\b.\f\f
If\fp\brts\fof\fthe\fm\bteri\bl\fh\bve\fbeen\fpushed\fin\fby\f\bn\fimp\bct,\fthe\fd\bm\bged\f\bre\b\fc\bn\fbe\f
br
ought\fb\bck\fto\fsh\bpe\fby\fhe\bting.\f\f
Drill\fout\fthe\fends\fof\fthe\fsplit\fto\fstop\fit\fspre\bding\ffurther.\fM\bchine\fthe\floc\btion\fof\fthe\fweld\f
into\f\b\f90°\fV-sh\bped\fgroove,\fto\f\bccept\fthe\fwelding\frod.\f\f
L\by\fthe\fwelding\frod\fin\fthe\fgroove.\f\f
Perform\fthe\fwelding.\fHot\f\bir\fdr\bw\fwelding\for\fhot\f\bir\ff\bnning\fwelding.\f\f
Rework\fthe\fweld\fse\bm.\fAfter\fcooling,\fs\bnd\fthe\fr\bised\fweld\fse\bm.\f\f
Cle\bn\fthe\fs\bnded\frep\bir\fsurf\bce\fusing\fpl\bstic\fcle\bner.\fApply\fpl\bstic\fprimer\fthinly\fto\fthe\f
re
p\bir\fsurf\bce\f\bnd\fp\bint\fit.\f
Despite\fgood\fprep\br\btion\f\bnd\fthe\fcorrect\fchoice\fof\fwelding\fm\bteri\bls,\fweld\ff\bults\fm\by\f
oc
cur.\f\f
The\ffollowing\fpoints\fmust\fbe\fnoted\fwhen\fwelding\fpl\bstic:\f
Weld\ftogether\flike\fwith\flike:\f
With\fvery\ffew\fexceptions,\fonly\fthe\fs\bme\fm\bteri\bls\fc\bn\fbe\fwelded\ftogether,\fe.g.\fPP\fwith\f
PP.\f\f
Correct\ftemper\bture:\f
Th
e\fcorrect\fchoice\fof\ftemper\bture\fis\fimport\bnt\ffor\fthe\fsuccess\fof\fthe\frep\bir.\fThe\fpl\bstic\f
must\fbe\fw\brmed\funtil\fit\fpl\bsticizes\f(dough-like,\fsoft).\f
Guideline\fv\blues\ffor\fwelding\ftemper\bture:\f
Even\fpressure:\f
Wh
en\frod\fwelding,\fthe\fpressure\fis\f\bpplied\fby\fpressing\fon\fthe\fwelding\frod.\f\f
Ste\bdy\fspeed:\f
To
\f\bchieve\f\b\fgood\fweld,\fc\bre\fmust\fbe\ft\bken\fth\bt\fthe\fworking\fspeed\fis\fste\bdy.\f
Possible\fc\buses\fof\fweld\ff\bults:\f Deform\btion\fc\bused\fby\foverhe\bting\fof\fthe\frep\bir\f\bre\b\for\ftensions\fin\fthe\fm\bteri\bl\fwhile\f
we
lding\fthe\fcomponent.\f\f
Pl\bstic\fm\bteri\bl\ftoo\fthin.\f\f
Poor\fweld\fjoint\fbec\buse\fthe\fweld\ftemper\bture\fw\bs\ftoo\flow\for\fthe\fwelding\fspeed\fw\bs\ftoo\f
f\bs
t.\f\f
Welding\fdifferent\fm\bteri\bls\ftogether.\f\f
Weld\fse\bm\fdropped\fbec\buse\fthe\fsplit\fg\bp\fw\bs\ftoo\fwide\for\fthe\fwelding\ftemper\bture\fw\bs\f
to
o\fhigh.\f
A\fgood\fweld\fis\frecognized\fby\f\b\fslightly\fr\bised,\fsmooth\f\bnd\feven\fweld\fbe\bd\fon\fthe\fsurf\bce\f
o f
\fthe\fcomponent.\f -
-
Brief de\bcripti\fnPla\bticTemperature
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer360°
PAPoly\bmide400°
PCPolyc\brbon\bte370°
PPPolypropylene280°
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer280°
PURPolyureth\bne300°
H\brd\fPVCPolyvinylchloride340°
Soft\fPVCPolyvinylchloride370°
-
-
Стр. 5 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506663&gui...procarmanuals.com
http://vnx.su
Rep\bir\fof\fd\bm\bge:\f
Cle\bn\fthe\fp\bint\fsurf\bce\fwith\ft\br\fremover\f\bnd\fpolish.\f
Paint damage caused by cement, plaster and slaked lime
D\bm\bge\f\bppe\brs\f\bs\fwhitish\fm\btt\fm\brks\fon\fthe\ftop\fco\bt.\f
C\b
use/d\bm\bge\fp\bttern:\f\f
Corrosive\f\blk\bline\fcompounds\finter\bcting\fwith\fmoisture.\f
Rep\bir\fof\fd\bm\bge:\f
W\bsh\fimmedi\btely\fif\fthe\fcont\bmin\btion\fis\ffresh.\f\f
If\fthe\fcont\bmin\btion\fh\bs\fdried\fon,\fdissolve\f\bnd\fneutr\blise\fit\fwith\fvineg\br,\fthen\f
th
oroughly\fw\bsh\foff\fwith\fw\bter\f\bnd\frinse.\f\f
Rectify\fmild\fd\bm\bge\fusing\f\b\fpolishing\frep\bir.\f
Rust film/deposits from industrial fallout
Sm\bll\fround\fm\brks,\f\bbout\f1\fmm\fin\fsize,\fin\f\bll\fsh\bdes\ffrom\fbl\bck,\fgrey,\fblue\fto\freddish,\fon\f
th
e\fhorizont\bl\fsurf\bces\fof\fthe\fvehicle.\f
C\buse/d\bm\bge\fp\bttern:\f\f
Deposits\ffrom\foil\ffired\fsystems\f\bnd\findustri\bl\fpl\bnt,\fespeci\blly\f\bt\fhigh\fhumidities\f\bnd\f
in
version\fwe\bther\fconditions,\fc\buse\fd\bm\bge\fto\fthe\fp\bint\ftop\fco\bt.\f\f
As\fthe\f\bctivity\ftime\fincre\bses\fso\fc\blled\frust\fh\blos\fform.\fThey\fspre\bd\f\bs\flong\f\bs\fthe\f
de
posits\fcorrode.\f\f
Industri\bl\ff\bllout\fcont\bining\firon\fwill\fno\flonger\fbe\fremov\bble\f\bfter\f\b\ffew\fd\bys!\f \f
\f
\f\f
Стр. 5 из 20
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
http://vnx.su
Spots
Points\frising\fup\ffrom\fthe\fp\bint\ffilm.\f\fC\b
use/d\bm\bge\fp\bttern:\f\f
Met\bllic\fb\bse\fp\bint\fspr\byed\ftoo\fdry,\fso\fth\bt\fthe\fmet\bl\fp\brticles\fcould\fnot\fincorpor\bte\finto\f
th
e\fp\bint.\fThe\fcle\br\fl\bcquer\fcould\fnot\fcover\fthese\fvertic\bl\fst\bnding\fp\brticles\fbec\buse\fthe\f
spr\by\f\bir\fw\bs\ftoo\fhot\for\fthe\fbooth\ftemper\bture\fw\bs\ftoo\fhigh.\f
Rep\bir\fof\fd\bm\bge:\f
After\fthe\fp\bint\fsurf\bce\fh\bs\fdried,\flightly\fs\bnd\fit\fwith\fgr\bde\fP800\fs\bnding\fp\bper,\fcle\bn\f
wi
th\fsilicone\fremover\f\bnd\fre-\bpply\fcle\br\fl\bcquer.\f
Metamerism/color deviations
Notice\bble\fwhen\fidentic\bl\fcolor\fsh\bdes\fundergo\f\b\fch\bnge\fof\fhue\f\bs\fthe\flight\fsource\fch\bnges\f
(d\bylight/\brtifici\bl\flight).\fDifferent\fpigment\fcomposition\fbetween\forigin\bl\f\bnd\frep\bir\fp\bint.\f
C\buse/d\bm\bge\fp\bttern:\f\f
Use\fof\fp\bints\fwith\fpigment\btion\fwhich\fw\bs\fnot\fcomp\btible\fwith\fthe\fst\bnd\brd,\fe.g.\f\b\f
gr
een\fc\bn\fbe\fformul\bted\ffrom\fyellow\f\bnd\fblue,\for\fdirectly\ffrom\fgreen.\f\f
Use\fof\f\bn\funsuit\bble\fmixed\for\fre\bdy\fm\bde\fp\bint\fto\fre-tone.\f\f
Rep\bir\fof\fd\bm\bge:\f
Rep\bint\fusing\fthe\fcorrect\fp\bint.\f
Washing out
On\fp\bint\fwhich\fh\bs\fbeen\fnewly\f\bpplied\fbut\fnot\fyet\fdried,\fthe\finter\bction\fof\fsurf\bce\ftension\f
\b n
d\fvery\fdifferent\fspecific\fgr\bvities\fof\fthe\fdifferent\fpigments\fc\bn\fle\bd\fto\fswirl-like\f
turbulence\fwhich\fresults\fin\fsep\br\btion\fof\fthe\fpigments.\f\f
C\buse/d\bm\bge\fp\bttern:\f\f \f\f
\f\f
Стр. 16 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468093&gui...procarmanuals.com
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(\bnd\ffrequencies).\fThe\fhe\blthy\fhum\bn\feye\fc\bn\frecognize\fw\bvelengths\fbetween\f0.36\fµm\f
(violet)\f\bnd\f0.78\fµm\f(red).\f
If\f\bll\fthe\fperceptible\fw\bvelengths\fof\fthe\fspectrum\fimpinge\fon\fthe\fhum\bn\feye\f\bt\fthe\fs\bme\f
time,\fthe\fimpression\fof\fwhite\flight\fis\fproduced.\f\f
Additive and subtractive color mixing
Additive\fcolor\fmixing\fis\fthe\fcombin\btion\fof\flight\ffrom\fdifferent\fsources\fto\fgive\fwhite.\f
Di
fferent\fintensities\fof\fthe\f\bdditive\fprim\bry\fcolors\fred,\fgreen\f\bnd\fblue\f\bllow\fmillions\fof\f
different\fcolors\fto\fbe\frepresented\f(RGB\fcolors).\f
Additive\fcolor\fmixing\fis\f\blw\bys\ftherefore\fused\fwhen\flight\fshould\fenter\fthe\feye\fdirectly\f
(without\freflection\foff\f\bn\fobject).\fSuch\f\bs\fin\fthe\fc\bse\fof\fcomputer\fmonitors\for\foverhe\bd\f
be\bmers.\f
Subtr\bctive\fcolor\fmixing\fme\bns\fmixing\fthe\fprim\bry\fcolors\fcy\bn,\fm\bgent\b\f\bnd\fyellow\fto\f
form\f\b\fdesired\fcolor\f(CMY\fcolors).\f\f
Subtr\bctive\fcolor\fmixing\fis\fused\fwhen\flight\fshould\fenter\fthe\feye\fof\f\bn\fobserver\f\bfter\f
reflection\ffrom\f\bn\fobject.\fSuch\f\bs\fh\bppens\fwith\fp\binting\for\fin\fprinting.\f
Oswald color circle
The\fOsw\bld\fcolor\fcircle\fis\fb\bsed\fon\fsubtr\bctive\fcolor\fmixing,\f\bnd\fen\bbles\fthe\fbeh\bvior\fof\f
p \b
ints\fwhen\fthey\f\bre\fmixed\ftogether\fto\fbe\frepresented.\f
Colors\flying\fopposite\fe\bch\fother\f\bre\fcomplement\bry\fcolors\f\bnd\fshould\fnot\fbe\fmixed\f
together\f\bs\fthis\fwill\fproduce\f\b\fdull\f(i.e.\fgrey)\fsh\bde.\fIf\fgreen\fis\f\bdded\fto\fred,\fthe\fred\f \f\f
\f\f
\f\f
Стр. 2 из
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06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
http://vnx.su
becomes\fgreyer,\fnot\fgreener.\f
Color\fsh\bdes\fwhich\f\bre\fside\fby\fside\f\bre\fp\brtner\fcolors\f\bnd\fproduce\f\b\fmixed\fcolor\fsh\bde.\f
For\finst\bnce,\fmixing\fred\f\bnd\fblue\fproduces\f\b\fpure\fviolet.\fIn\f\bddition,\fbl\bck\f\bnd/or\fwhite\fm\by\fbe\fnecess\bry\fto\fproduce\f\b\fp\brticul\br\fcolor\fsh\bde.\f
White\fm\bkes\fthe\fcolor\fsh\bde\flighter.\f\f
Bl\bck\fm\bkes\fthe\fcolor\fsh\bde\fd\brker.\f\f
With\fbl\bck\f\bnd\fwhite\fthe\fcolor\fsh\bde\fbecomes\fmore\fdre\bry\for\fgreyer.\f
Metamerism
Met\bmerism\fis\fthe\fn\bme\fof\fthe\feffect\fwhich\foccurs\fwhen\ftwo\fcolors\f\bppe\br\fidentic\bl\fin\f\b\f
p \b
rticul\br\flight\f(e.g.\f\brtifici\bl\flight),\fbut\fthe\fcolors\f\bppe\br\fdifferent\funder\f\bnother\flight\f
source\f(e.g.\fd\bylight).\f
The\fc\buse\fis\fthe\ff\bct\fth\bt\fthe\fhum\bn\fbr\bin,\f\bided\fby\fthe\feyes,\fdoes\fnot\fev\blu\bte\fthe\f
w\bvelength,\finste\bd\fit\fev\blu\btes\fthe\fspectr\bl\fintensity\fof\fthe\freflected\flight.\f
It\fis\ffor\fthis\fre\bson\fth\bt\fcolor\fm\btching\fin\fpr\bctice\fmust\fonly\fever\fbe\fperformed\fin\fd\bylight,\f
or\funder\fspeci\bl\f\brtifici\bl\flight\fwhich\fis\fb\bsed\fon\fd\bylight.\f\f
Metallic and pearl pigments
Colored\fp\bints\f\bchieve\ftheir\fcolor\feffect\fby\fthe\f\bddition\fof\fpigments.\fPigments\f\bre\fcolored,\f
solid,\fvery\ffine\forg\bnic\f\bnd\finorg\bnic\fp\brticles\fwhich\f\bre\finsoluble\fin\fthe\fbinding\fm\bteri\bl.\f
Metallic pigments
Aluminum\fpl\btelets\f\bre\f\bdded\f\bs\fpigment\fto\fform\fmet\bllic\fp\bint.\f\f
De
pending\fon\fthe\fsize\f\bnd\fsh\bpe\fof\fthe\f\bluminum\fpl\btelets,\fdifferent\fmet\bllic\feffects\f
c\bn\fbe\f\bchieved:\f
Cornfl\bke\f\bluminum\f(1)\fc\buses\fvery\fstrong\fdispersion\fbec\buse\fof\frough\fedges,\flow\f
br
illi\bnce,\fvery\flow\fflop\f\bnd\fproduces\fgrey-silver\fsh\bdes.\f\f
Doll\br\f\bluminum\f(2)\fc\buses\fh\brdly\f\bny\fdispersion\fbec\buse\fof\fthe\fsmooth\fsurf\bce,\fhigh\f
br
illi\bnce,\fproduces\fvery\flight,\f\blmost\fwhite\fsilver\fsh\bdes.\f
\f
Стр. 3 из 7
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G506676&gui...procarmanuals.com
http://vnx.su