Page 1152 of 4402

5.5.
Check\fthe\fengine\ffor\foil\fle\bks\fusing\f\b\fsuit\bble\fUV\fl\bmp.\f
6
. 6.
Rectify\f\bny\fle\bks\ffound\f\bnd\fcheck\fthe\fengine\ffor\foil\fle\bks.\f
M
eas\fre the compression press\fre
WARNING:\fDo\fnot\fc\brry\fout\f\bny\frep\birs\fto\fthe\ffuel\finje
ction\fsystem\fwithout\fchecking\f
th\bt\fthe\ffuel\fpressure\fh\bs\fdropped\fto\fzero\f\bnd\fth\bt\fthe\ffuel\ftemper\bture\fh\bs\feither\f
re\bched\f\bmbient\ftemper\bture\for\fis\fbelow\f30°C,\fwhichever\fis\fthe\fgre\bter.\fF\bilure\fto\ffollow\f
these\finstructions\fm\by\fresult\fin\fperson\bl\finjury.\f
NOTE:\fThe\fpowertr\bin\fcontrol\fmodule\f(PCM)\freceives\f\bn\ferror\fmess\bge\fwhen\fthe\ffuel\f
pump\frel\by\fis\fremoved\for\felectric\bl\fcomponents\f\bre\fdisconnected.\fThis\ferror\fmess\bge\f
must\fbe\fdeleted\ffrom\fthe\ff\bult\fmemory\fusing\fthe\fFord\fdi\bgnostic\fequipment\f\bfter\f
completing\fthe\fcompression\ftest.\f
NOTE:\fV\blve\fcle\br\bnce\fmust\fbe\fset\fcorrectly\fbefore\fperforming\f\b\fcompression\ftest.\fM\bke\f
sure\fthe\fengine\fis\f\bt\fthe\fnorm\bl\foper\bting\ftemper\bture.\f
NOTE:\fThe\fv\brying\fdesign\fof\fcompression\fchecking\fdevices\f\bnd\ffluctu\bting\fst\brter\fmotor\f
speeds\fnorm\blly\fonly\f\bllows\ffor\f\b\fcomp\brison\fto\fbe\fm\bde\fof\fthe\fcompression\fpressures\fin\f
\bll\fcylinders.\f
1. 1.
Using\fd\bt\blogger\fin\fthe\f F
ord\fdi\bgnostic\fequipment,\fcheck\fth\bt\fthe\ffuel\fpressure\f
h\bs
\fdropped\fto\fzero\f\bnd\fth\bt\fthe\ffuel\ftemper\bture\fh\bs\feither\fre\bched\f\bmbient\f
temper\bture\for\fis\fbelow\f30°C,\fwhichever\fis\fthe\fgre\bter.\f
2. \b.
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\f L
ifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
3. 3.
Remove\fthe\fengine\fundershield.\f
4
. 4.
Remove\fthe\fr\bdi\btor\fundershield.\f
\f\f
\f\f
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Page 1184 of 4402
Installation 8.
WARNING:\fM\bke\fsure\fth\bt\fthe\fwiring\f
h \b
rnesses\f\bre\fcorrectly\floc\bted.\f\f
Torque: 8\fNm
\f
9.Torque: 5\fNm\f
10. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
i
n
st\blling\f\b\fnew\fcomponent.\f\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f
\f\f
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Page 1201 of 4402
5.Torque:\b 28\fNm\f
6. Torque:\b 47\fNm
\f
7. WARNING:\fM\bke\fsure\fth\bt\fthese\f
c o
mponents\f\bre\finst\blled\fto\fthe\fnoted\f
remov\bl\fposition.\f
Torque:\b \f
10
\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
8. NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f\f
Torque:\b 27\fNm
\f
\f
\f\f
\f\f
\f
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Page 1202 of 4402
Installation 1.WARNING:\fExtreme\fcle\bnliness\fmust\fbe\f
ex
ercised\fwhen\fh\bndling\fthese\fcomponents.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
Mat
er\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-
A4\f
/\f2U7J-M4G323-AA) \f
\f
\f\f
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Page 1205 of 4402
Engine - \b.\bL D\fratorq-TDCi
(1\b9kW/175PS) - DW - Oil Filter ElementS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Refer\fto:\f
Li
fting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des
cription\f\bnd\fOper\btion).\f
2. \f
3. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s
c\bping\ffluid.\f
NOTE:\fThe\fse\bl\fis\fto\fbe\freused\funless\f
d\bm\bged.\f Torque:\b 16\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Fill\fthe\fengine\fwith\foil.\f
Refer\fto:\f Specific\btions \f(303-01G\fEngine\f-\f2.2L\f
Dur
\btorq-TDCi\f(129kW/175PS)\f-\fDW,\f
Specific\btions).\f
\f\f
\f\f
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Page 1220 of 4402
25. \f
26. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f C\bt\blytic\fConverter \f(309-00F\f
Ex h
\bust\fSystem\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Front\fDrive\fH\blfsh\bfts \f(205-04\f
Fro
nt\fDrive\fH\blfsh\bfts,\fDescription\f\bnd\f
Oper\btion).\f
3. Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bod
y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
27. Secure\fthe\f(A/C)\fcompressor\fto\fone\fside.\f
28. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\b n
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General \bqui\fment: Mo
unting\ft\bble\fset\f
\f\f
\f\f
\f\f
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Page 1249 of 4402
9\fNm\fSt\bge\f2:\f
11.Tor\fue\b 14\fNm\f
12. WARNING:\fExtreme\fcle\bnliness\fmust\fbe\f
e x
ercised\fwhen\fh\bndling\fthese\fcomponents.\f\f
Material\b Si
licone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f2U7J
M4G323-AA) \f
13.NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\fwithin\f5\f
minutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Tor\fue\b \f
10
\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
\f
\f\f
\f\f
\f
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Page 1256 of 4402
5.Torque:\b 48\fNm\f
6. Refer\fto:\f St\brter\fMotor \f(303-06F\fSt\brting\f
Sy s
tem\f-\f2.2L\fDur\btorq-TDCi\f(129kW/175PS)\f-\f
DW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Gener\btor\f-\f2.2L\fDur\btorq-TDCi\f
(12
9kW/175PS)\f-\fDW \f(414-02\fGener\btor\f\bnd\f
Reg
ul\btor,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. WARNING:\fM\bke\fsure\fth\bt\fthe\fengine\f
\bn
d\ftr\bnsmission\f\bssembly\fis\fon\fwooden\f
blocks\f\bnd\fsecured\fwith\fsuit\bble\fret\bining\f
str\bps.\f General\bEquipment:\b Mo
unting\ft\bble\fset\f
8. Lower\fthe\fvehicle.\f
9. Loo\fen:\b 2\fturn(s)
\f
\f\f
\f\f
\f
\f\f
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