2006 FORD GALAXY wheel

Brake S\bstem \f General Information \f
Front Brake Disc Runout CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Wheel\f\bnd\ftire.\f
Refer\fto:\f Wheels\f\bnd\fTires\f(204-
04\fWheels\f
\bnd\fTires,\fDi\bgnosis\f\bnd\fTesting).\f
2. Br\bke\fp\bds.\f\f
Refer\fto:\f Br\bke\fP\bds \f(206-03\fFront\fDisc\f
Br\b

ke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1. Position\fthe\fdi\bl\findic\btor\fg\buge\fso\fth\bt\fit\fcont\bcts\fthe\fbr\bke\fdisc\ff\bce\f\bpproxim\btely\f
10\fmm\ffrom\fthe\fouter\fedge\f(inner\ff\bce\f
me\bsurement\fshown).\f
Special\bTool(\f):\b 205-069,\f205-070,\f206-
00 3\f
2

. S

lowly\frot\bte\fthe\fbr\bke\fdisc\f\bnd\fnote\fthe\f
re\bdings.\f
3. Repe\bt\fsub-steps\f1\f\bnd\f2\fon\fthe\fbr\bke\f disc\fouter\ff\bce.\f
4. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f br\bke\fdisc\frunout\fspecific\btion,\f\b\fnew\f
br\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\fbr\bke\f
disc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-03\fFront\fDisc\f
Br\b

ke,\fSpecific\btions).\f
3. \f\f 1. Me\bsure\fthe\fbr\bke\fdisc\fthickness\f\bt\feight\fpositions,\f45\fdegrees\f\bp\brt\f\bnd\f
\bpproxim\btely\f15\fmm\ffrom\fthe\fouter\fedge\f
of\fthe\fbr\bke\fdisc.\f
2. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f
br\bke\fdisc\fthickness\fv\bri\btion\fspecific\btion,\f
\b\fnew\fbr\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\f
br\bke\fdisc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-03\fFront\fDisc\f
\f
\f
\f
\f\f
\f\f
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Br\bke,\fSpecific\btions).\f
4. If\f\bll\fthe\fbr\bke\fdisc\frunout\fme\bsurements\f\bnd\f the\fthickness\fv\bri\btion\f\bre\fwithin\fthe\f
specific\btions,\fcheck\fthe\fwheel\fb\bl\bnce.\f
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Brake S\bstem \f General Information \f
Rear Brake Disc Runout CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
205-069\f
Di\bl\fIndic\btor\fG\buge\f(Metric)\f
205-070\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f
206-003\f
Holding\fFixture,\fDi\bl\fIndic\btor\fG\buge\f(Disc\fBr\bke)
\f
1. Remove\fthe\ffollowing\fitems:\f
1. Wheel\f\bnd\ftire.\f
Refer\fto:\f Wheels\f\bnd\fTires\f(204-
04\fWheels\f
\bnd\fTires,\fDi\bgnosis\f\bnd\fTesting).\f
2. Br\bke\fp\bds.\f\f
Refer\fto:\f Br\bke\fP\bds \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Br\bke\fP\bds\f-\fVehicles\fWith:\f
Ele

ctronic\fP\brking\fBr\bke\f(EPB) \f(206-04\f
Re\br

\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f 1. Position\fthe\fdi\bl\findic\btor\fg\buge\fso\fth\bt\fit\fcont\bcts\fthe\fbr\bke\fdisc\ff\bce\f\bpproxim\btely\f
10\fmm\ffrom\fthe\fouter\fedge\f(inner\ff\bce\f
me\bsurement\fshown).\f
Special\bTool(\f):\b 205-069,\f205-070,\f206-
00 3\f
2

. S

lowly\frot\bte\fthe\fbr\bke\fdisc\f\bnd\fnote\fthe\f
re\bdings.\f
3. Repe\bt\fsub-steps\f1\f\bnd\f2\fon\fthe\fbr\bke\f disc\fouter\ff\bce.\f
4. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f br\bke\fdisc\frunout\fspecific\btion,\f\b\fnew\f
br\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\fbr\bke\f
disc\frunout\fre-checked.\f
Refer\fto:\f Specific\btions \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fSpecific\btions).\f
3. \f\f 1. Me\bsure\fthe\fbr\bke\fdisc\fthickness\f\bt\feight\fpositions,\f45\fdegrees\f\bp\brt\f\bnd\f
\bpproxim\btely\f15\fmm\ffrom\fthe\fouter\fedge\f
of\fthe\fbr\bke\fdisc.\f
2. If\f\bny\fof\fthe\fme\bsurements\fexceed\fthe\f
br\bke\fdisc\fthickness\fv\bri\btion\fspecific\btion,\f
\b\fnew\fbr\bke\fdisc\fmust\fbe\finst\blled\f\bnd\fthe\f
\f
\f
\f
\f\f
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br\bke\fdisc\frunout\fre-checked.\f
Refer\fto:\fSpecific\btions \f(206-04\fRe\br\fDisc\f
Br\b

ke,\fSpecific\btions).\f
4. If\f\bll\fthe\fbr\bke\fdisc\frunout\fme\bsurements\f\bnd\f the\fthickness\fv\bri\btion\f\bre\fwithin\fthe\f
specific\btions,\fcheck\fthe\fwheel\fb\bl\bnce.\f
\f\f
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Front D\bsc Br\fke - Br\fke P\fdsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Spec\b\fl Tool(s)
M\ft

er\b\fls
Remov\fl
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
Al

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
206-005\f
Retr\bctor,\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque:\b 28\fNm
\f
5. \f
\f
\f\f
\f\f
\f\f
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Front D\bsc Br\fke - Br\fke C\fl\bperS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\fl \fnd Inst\fll\ft\bon
Gener\fl Equ\bpment
Remov\fl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\fengine\f
A l

l\fexcept\fvehicles\fwith\f2.5L\fengine\for\f2.2L\fdiesel\f
engine\f
Hose\fcl\bmp(s)
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\f
General \bqui\fment: Ho
se\fcl\bmp(s)\f
Loo
sen: 90
°\f
4. \f
5. WARNING:\fThe\fbr\bke\fc\bliper\fhousing\f
T o

rx\fbolts\fmust\fnot\fbe\fremoved.\f
CAUTION:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
pl\bced\fon\fthe\fbr\bke\fhose.\f\f Torque: 28\fNm
\f
6. \f
\f\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake Pad\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Special Tool(\b)
Mat

erial\b
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
206-012\f
Retr\bctor,\fRe\br\fBr\bke\fC\bliper\fPiston
\f
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. Br\bke\fp\bd\floc\bting\fspring\f(rubber\fco\bted).
\f
2. Br\bke\fp\bd\floc\bting\fspring.\f
6. Spec\fal\bTool(s):\b 206-012\f
\f
\f\f
\f\f
\f\f
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Rear Di\bc Brake \f Brake Pad\b—Vehicle\b
With: Electronic Parking Brake (EPB)S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and In\btallation
Material\b
Removal
CA
UTION:\fRefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
In\btallation
NameSpec\bf\bcat\bo\f
Br\bke\fFluid\f-\fSuper\fDOT4WSS-M6C57-A2
1. Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir
es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Activ\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f \bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Usi

ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b

ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
3. \f
4. WARNING:\fM\bke\fsure\fth\bt\fno\flo\bd\fis\f
p l

\bced\fon\fthe\fbr\bke\fhose.\f
Torque:\b 35\fNm
\f
5.NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
1. CAUTIONS:\f
\f\f
\f\f
\f\f
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