Page 1787 of 4402
Ch\brge\f\bir\fcooler\f
Turboch\brger\f
Ch\brge\f\bir\fcooler\foutlet\fpipe\f
11
12
13
-
-
-
Стр. 2 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G546786&gui...procarmanuals.com
http://vnx.su
Page 1791 of 4402

Intake \bir Di\ftribution and Filtering - 2.2L
Duratorq-TDCi (129kW/175PS) - DW -
Intake \bir Di\ftribution and Filtering
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagno\fi\f and Te\fting
In\fpection and Verification
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2
. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V
i\fual In\fpection Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSymptom\f
C
h\brt.\f
Symptom Chart
Mechanica\bE\bectrica\b
Air\fcle\bner\felement\f\f
Air\fcle\bner\fint\bke\fhose\f\f
Air\fcle\bner\foutlet\fhose\f\f
Ch\brge\f\bir\fcooler\f\f
Ch\brge\f\bir\fcooler\fint\bke\fhose\f\f
Ch\brge\f\bir\fcooler\foutlet\fhose\fM\bss\f\bir\fflow\f(MAF)\fsensor\f\f
M\bnifold\f\bbsolute\fpressure\f(MAP)\fsensor\f\f
Electric\bl\fconnector(s)\f
\fymptomPossib\be \fourcesAction
Excessive\f
int\bke\f\bir\f
noiseDet\bched\f\bir\fcle\bner\f
hose(s).\f Det\bched\f
turboch\brger\fhose(s).
\f
Det\bched\fch\brge\f\bir\f
cooler\fhose(s).\f
*
*
*
CHECK\fthe\fhose(s)\ffor\fsecurity\f\bnd\fle\bks\fto\f
\btmosphere.\fINSTALL\fnew\fint\bke\f\bir\fcomponents\f\bs\f
necess\bry.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
Oil\fin\fthe\f\bir\f
int\bke\f
system
Blocked\for\fd\bm\bged\f
positive\fcr\bnkc\bse\f
ventil\btion\f(PCV)\f
v\blve.\f
Blocked\for\fd\bm\bged\f
PCV\fpipe(s)/hose(s).\f Blocked\for\fd\bm\bged\f
cr\bnkc\bse\fvent\foil\f
sep\br\btor.\f
*
*
*REFER\fto:\f
Engine\fEmission\fControl \f(303-08E\fEngine\f
Emi
ssion\fControl\f-\f2.2L\fDur\btorq-
TDCi\f(129kW/175PS)\f
-\fDW,\fDi\bgnosis\f\bnd\fTesting).\f
*
Turboch\brger.\f
*REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f\bnd\f
Con
trols\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\f
IV,\fDi\bgnosis\f\bnd\fTesting).\f
*
W\bter\fin\fthe\f
\bir\fcle\bner
Air\fint\bke\fpipe\fspl\bsh\f
shield.\f
*
CHECK\fthe\f\bir\fint\bke\fpipe\fspl\bsh\fshield\ffor\fcorrect\f
inst\bll\btion\f\bnd\f\blignment.\fREPAIR/INSTALL\fthe\f\bir\f
int\bke\fpipe\fspl\bsh\fshield\f\bs\fnecess\bry.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
Blocked\f\bir\fcle\bner\f
dr\bin.\f
*CHECK\fthe\f\bir\fcle\bner\fdr\bin\ffor\fblock\bge.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
*
Engine\fl\bcks\fAir\fcle\bner\felement\f
*INSPECT\fthe\f\bir\fcle\bner\ffor\fsigns\fof\fblock\bge.\fINSTALL\f*
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G953978&gui...procarmanuals.com
http://vnx.su
Page 1792 of 4402

powerblocked.\f\b\fnew\f\bir\fcle\bner\felement\f\bs\fnecess\bry.\f
Ch\brge\f\bir\fcooler\f
pipe(s).\f
*INSPECT\fthe\fch\brge\f\bir\fcooler\fpipes\ffor\fd\bm\bge.\f
INSTALL\f\b\fnew\fch\brge\f\bir\fcooler\fpipe(s)\f\bs\fnecess\bry.\f
*
Ch\brge\f\bir\fcooler\f
blocked.\f
*INSPECT\fthe\fch\brge\f\bir\fcooler\ffor\fblock\bge.\fINSTALL\f\b\f
new\fch\brge\f\bir\fcooler\f\bs\fnecess\bry.\f\f
REFER\fto:\f
Ch\brge\fAir\fCooler \f(303-12F\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.2L\fDur\btorq-TDCi\f
(129kW/175PS)\f-\fDW,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
Fuel\fch\brging\f\bnd\f
controls\f
*REFER\fto:\f
Fuel\fCh\brging\f\bnd\fControls\f(303-04E\fFuel\f
Ch\br
ging\f\bnd\fControls\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\f
IV,\fDi\bgnosis\f\bnd\fTesting).\f
*
Turboch\brger.\f
*REFER\fto:\f Turboch\brger \f(303-04J\fFuel\fCh\brging\f\bnd\f
Con
trols\f-\fTurboch\brger\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\f
IV,\fDi\bgnosis\f\bnd\fTesting).\f
*
Стр. 2 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G953978&gui...procarmanuals.com
http://vnx.su
Page 2327 of 4402
Exhaust\bSyste\f\b-\b2.0L\bEcoBoost\bSCTi\b
(149kW/203PS)\b-\bMI4\b-\bExhaust\bSyste\f\b-\b
Co\fponent\bLocation
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
He\bted\fl\bmbd\b\fprobe HO2S\f(he\bted\foxygen\fsensor) \f
G\bsket,\fc\bt\blytic\fconverter\f-\fturboch\brger\f
C\bt\blytic\fconverter\fmonitoring\fsensor\f
Exh\bust\fbr\bcket\f
Exh\bust\fflexible\fpipe\f
c\bt\blytic\fconverter\f
Ite\f
1
2
3
4
5
6
\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1248775&gu...procarmanuals.com
http://vnx.su
Page 2333 of 4402
Exhaust\bSyste\f\b-\b2.5L\bDuratec\b
(162kW/220PS)\b-\bVI5\b-\bExhaust\bSyste\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
\f\f
Description\b
C\bt\blytic\fconverter\f
Exh\bust\fh\bnger\finsul\btors\f
Exh\bust\fflexible\fpipe\f
He\bted\foxygen\fsensor\f(HO2S)\f
He\bt\fshield\f
Exh\bust\fflexible\fpipe\fto\fturbo\fch\brger\fg\bsket\f
C\bt\blyst\fmonitor\fsensor\f
Ite\f
1
2
3
4
5
6
7
\f
Part\bNu\fber -
-
-
-
-
-
-
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G551373&gui...procarmanuals.com
http://vnx.su
Page 2348 of 4402
Installation\b6. \f
1.
T
orque:\b 24\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
3. NOTE:\fOnly\ftighten\fthe\fnuts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
Co\bt\fthe\fstuds\fwith\fgre\bse.\f
M at
er\fal:\b Gre\bse\fKS-PS\f(SA-M1C9107-A\f/\fYS5J-
M1C
9107-AA) \f
4. CAUTION:\fJointing\fcompound\fmust\fnot\f
be
\fused\fforw\brd\fof\fthe\fc\bt\blytic\fconverter.\f
Tighten\fthe\fc\bt\blytic\fconverter\fto\fturboch\brger\f
nu
ts\fin\fthe\fsequence\fshown.\f
Torque:\b 24\fNm
\f
5.CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
fl
exible\fpipe\fis\fnot\ftwisted.\f
Torque:\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
Стр. 2 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G544267&gui...procarmanuals.com
http://vnx.su
Page 2352 of 4402
Exhaust\bSyste\f\b-\b2.0L\bDuratorq-TDCi\b
(85kW/115PS)\b-\bDW/2.0L\bDuratorq-TDCi\b
(100kW/136PS)\b-\bDW/2.0L\bDuratorq-
TDCi\b(103kW/140PS)\b-\bDW,\bE\fission\b
Require\fents:\bStage\bIV\b-\bExhaust\bSyste\f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description\band\bOperation\b
C\bt\blytic\fconverter\f
\f\f
Description\b
Exh\bust\fflexible\fpipe\fg\bsket\f
Exh\bust\fh\bnger\finsul\btors\f
C\bt\blytic\fconverter\f\bnd\fexh\bust\fflexible\fpipe\f\bssembly\f
Exh\bust\ftemper\bture\fsensor\f
C\bt\blytic\fconverter\fto\fturboch\brger\fcl\bmp\f
C\bt\blytic\fconverter\fsupport\fbr\bcket\f
Diesel\fP\brticul\bte\fFilter\f(DPF)\f Ite\f
1
2
3
4
5
6
\f
Part\bNu\fber -
-
-
-
-
-
Стр. 1 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G563033&gui...procarmanuals.com
http://vnx.su