Auxiliary relay box (cooling fans)
The relay box is located in the engine compartment by the radiator.
Fuse/Relay
locationFuse amp
ratingDescription
1 — Cooling fan relay #4
2 — Cooling fan relay #5
3 — Cooling fan relay #3
4 — Cooling fan relay #1
5 — Cooling fan relay #2
6 40A* Right-hand cooling fan motor (Vehicles with
trailer tow package only)
7 15A** Low-speed cooling fan circuit breaker
(Vehicles with trailer tow package only)
8 40A* Left-hand cooling fan motor (Vehicles with
trailer tow package)
10A** Low-speed cooling fan circuit breaker
(Vehicles without trailer tow package)
* Maxi fuse **Circuit breaker
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
•If your low tire warning light is on, refer toLow tire warningin this
chapter.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Roadside Emergencies
236
•The wiper blades can be cleaned with isopropyl (rubbing) alcohol or
Motorcraft Premium Windshield Washer Concentrate (ZC-32–A),
available from your authorized dealer. This washer fluid contains
special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
Do not use sharp objects, such as a razor blade, to clean the
inside of the rear window or to remove decals, as it may cause
damage to the rear window defroster’s heated grid lines.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then with a clean, dry
cloth, or use Motorcraft Dash & Vinyl Cleaner (ZC-38-A).
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the airbag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then with a clean, dry
cloth; you may also use Motorcraft Dash & Vinyl Cleaner (ZC-38-A).
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats, safety belts and seats equipped with side
airbags:
•Remove dust and loose dirt with a vacuum cleaner.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Cleaning
267
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.9L/4.2L V6 engines
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
576894
10321
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
272
the description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
295
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid
1
All Fill to MAX line
on reservoir
Engine oil
(includes filter
change)
3
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)3.9L engine 5.0 quarts
(4.7L)
4.2L engine 5.0 quarts
(4.7L)
Engine coolant
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)Without rear
heater14.8 quarts
(14.0L)
With rear heater 15.9 quarts
(15.0L)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Fuel tank N/A All 26.0 gallons
(98.4L)
Automatic
transaxle fluidMotorcraft
MERCONV
AT FAll 13.7 quarts
(13.0L)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specificationsin this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.
3Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
303
Item Ford part
nameFord part
numberFord specification
Door latch,
hood latch,
auxiliary
hood latch,
door and
liftgate
hinges,
striker plates,
seat tracks,
sliding door
both sides
(upper and
lower track)
and fuel filler
door hinge.Multi-Purpose
GreaseXG-4 or XL-5 ESB-M1C93-B
Lock
cylindersMotorcraft
Penetrating
and Lock
LubricantXL-1 none
Power
steering fluidMotorcraft
MERCON
AT FXT-2-QDX MERCON
Automatic
transaxle
(4F50N)Motorcraft
MERCONV
AT F
2
XT-5-QM MERCONV
Disc brake
caliper railsMotorcraft
Silicone
Brake Caliper
Grease and
Dielectric
CompoundXG-3-A ESE-M1C171-A
Constant
velocity jointsMotorcraft
CV Joint
Grease (High
Temp.)XG-5 WSS-MIC258-A1
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
305
wheels ......................................265
wiper blades ............................266
Clock ............................................63
Compass, electronic ....................56
calibration .................................57
set zone adjustment .................57
Console ........................................72
overhead ..............................55–56
Controls
power seat ...............................111
steering column ........................71
Coolant
checking and adding ..............280
refill capacities ................284, 303
specifications ..................304, 306
Cruise control
(see Speed control) ....................68
Cupholder(s) .............................114
Customer Assistance ................226
Ford Extended Service Plan .261
Getting assistance outside
the U.S. and Canada ..............261
Getting roadside assistance ...226
Getting the service
you need .................................254
Ordering additional owner’s
literature .................................262
Utilizing the Mediation/
Arbitration Program ...............260
D
Daytime running lamps
(see Lamps) ................................44
Dipstick
automatic transmission
fluid ..........................................296
engine oil .................................274
Doors ...........................................58lubricant specifications ..........304
power sliding ............................59
Driving under special
conditions ..................................223
through water .........................225
DVD system .................................32
E
Emergencies, roadside
jump-starting ..........................246
Emission control system ..........293
Engine ........................................306
cleaning ...................................265
coolant .....................................280
idle speed control ...................277
lubrication
specifications ..................304, 306
refill capacities ........................303
service points ..................272–273
starting after a collision .........227
Engine block heater .................215
Engine oil ..................................274
change oil soon warning,
message center .......................274
checking and adding ..............274
dipstick ....................................274
filter, specifications ........276, 302
recommendations ...................276
refill capacities ........................303
specifications ..................304, 306
Exhaust fumes ..........................214
F
Floor mats ...................................72
Fluid capacities .........................303
Fuel ............................................285
calculating fuel economy .......290
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Index
313
headlamps, flash to pass ..........45
instrument panel, dimming .....45
interior lamps .....................47–49
replacing bulbs .............49, 51–53
Lane change indicator
(see Turn signal) ........................47
Liftgate ............................84, 88, 96
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........216
Load limits .................................200
Locks
autolock ...................................103
childproof ..................................93
doors ..........................................91
Low tire warning .........................15
Lubricant specifications ...304, 306
Lug nuts ....................................246
Luggage rack ...............................88
Lumbar support, seats .............113
M
Message center ...........................76
english/metric button ...............78
system check button ................79
warning messages .....................79
Mirrors ...................................55, 66
automatic dimming rearview
mirror ........................................66
fold away ...................................68
heated ........................................67
programmable memory ..........100
side view mirrors (power) .......67
signal .........................................67
Motorcraft parts ........268, 285, 302
O
Octane rating ............................289Oil (see Engine oil) ..................274
Overdrive ...................................221
P
Parking brake ............................217
Parts (see Motorcraft parts) ....302
Passenger Occupant
Classification Sensor .................135
Pedals (see Power
adjustable foot pedals) ...............68
Power adjustable foot pedals .....68
Power distribution box
(see Fuses) ...............................232
Power door locks ................91, 103
Power liftgate ........................84, 96
Power mirrors .............................67
Power point .................................63
Power steering ..........................219
fluid, checking and adding ....295
fluid, refill capacity ................303
fluid, specifications .........304, 306
Power Windows ...........................65
R
Radio ..........................18, 20, 23, 26
Relays ........................................228
Remote entry system .................95
illuminated entry ................45, 99
locking/unlocking doors .....91, 95
Reverse sensing system ...........223
Roadside assistance ..................226
Roof rack .....................................88
S
Safety Belt Maintenance ..........147
2006 Freestar(win)
Owners Guide (post-2002-fmt)
USA(fus)
Index
315