2006 FORD F650 maintenance

Maintenance and Specifications 168
Hood 175
Engine oil 177
Battery 186
Fuel information 197
Lubricant specifications 218
Refill capacities 231
Scheduled Maintenance Guide 235
Motorcraft Premium Gold Coolant Change Record 265
Index 267
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Copyright © 2005 Ford Motor Company
Table of Contents
3
2006 F-650/750(f67)
Supplement
USA(fus)

To be sure your vehicle is ready to operate, conduct a pre-trip inspection
at the beginning of each work period. Follow the steps listed in this
section to ensure a proper vehicle inspection procedure. The pages in
this section may be produced locally and used on a regular basis.
VEHICLE INSPECTION INFORMATION
Note:Always make sure the parking brake is applied before starting the
engine.
Engine compartment (with engine stopped)
Engine oil level:Use the engine oil dipstick to verify that the
engine oil level is between the ADD and
OPERATING RANGE marks.
Engine coolant
level:Look through the plastic reservoir or the clear
sight glass on the reservoir, depending upon
vehicle equipment, and make sure the fluid is
within the minimum and maximum fluid level
range as marked on the reservoir.Do not
remove pressure cap until the coolant has
cooled.
Power steering fluid:Verify that the fluid level is between the
proper operating range Refer toPower
steering fluidin theMaintenance and
specificationschapter.
Brake fluid (master
cylinder):Remove the master cylinder caps and inspect
the fluid level. The full mark is at the bottom
of the opening of the port ring.
Hydraulic clutch
fluid:Check for adequate amount of hydraulic clutch
fluid. Fluid level should be at the step of the
reservoir; refer toClutch fluid/linkage
adjustmentsin theMaintenance and
Specificationschapter.
Belts (Fan,
alternator, water
pump and A/C
compressor):Check for glazing, fraying or cracking. There
should be no more than five - seven cracks per
rib per inch.
2006 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
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Engine starting (parking brake applied)
Automatic
transmission fluid:With the engine idling at normal operating
temperature and the parking brake applied,
check the automatic transmission fluid. If fluid
needs to be added, place the transmission in
the appropriate gear as specified in the
transmission operator’s manual and refer to
Transmission fluidin theMaintenance and
specificationschapter.
Front of vehicle
Lights:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beams. Make sure reflectors are clean
and unbroken and of proper color (red on
rear, amber elsewhere). Make sure the running
lights are also clean and unbroken.
Steering gear:Look for missing or loose fasteners, power
steering fluid leaks and damage to power
steering hoses.
Steering linkage:Make sure connecting links, arms and rods are
not worn or cracked; joints, sockets and boot
seals are not worn or loose and that there are
no loose or missing cotter keys, nuts or bolts.
Tow hooks:Front and rear tow hooks should be inspected
for damage or loose mounting. This is
particularly important on vehicles where tow
hooks are frequently used.
2006 F-650/750(f67)
Supplement
USA(fus)
Vehicle Inspection Guide
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Wait to start:Indicates the air
intake heater is in operation and special starting procedures are
required. Refer to theDrivingchapter.
If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could result in damage
and/or personal injury.
Water in fuel:During refueling, it
is possible for water-contaminated
diesel fuel to be pumped into your
tank. Your vehicle fuel system is
equipped with a fuel filter/water
separator to remove water from the fuel. The WATER IN FUEL light will
illuminate when the fuel filter/water separator has a significant quantity
of water in it.
If the light illuminates when the engine is running, stop the vehicle as
soon as safely possible, shut off the engine, then drain the fuel
filter/water separator. Refer toFuel filter/water separatorin the
Maintenance and Specificationssection for the drain procedure.
Allowing water to stay in the system could result in extensive damage to,
or failure of, the fuel injection system.
Do not drain water separator while engine is running. Fuel may
ignite if separator is drained while engine is running or vehicle is
moving.
Traction control:Illuminates when
the traction control system is turned
off.
WAIT
TO
START
WATER
IN
FUEL
2006 F-650/750(f67)
Supplement
USA(fus)
Instrument Cluster
25

4. Turn on the parklamps/headlamps, turn off the parklamps/headlamps.
5. Buckle then unbuckle the safety belt three times, ending with the
safety belt unbuckled.
•After step 5 the safety belt warning light will be turned on for three
seconds.
6. Within seven seconds of the safety belt warning light turning off,
buckle then unbuckle the safety belt.
•This will disable BeltMinder if it is currently enabled, or enable
BeltMinder if it is currently disabled.
7. Confirmation of disabling BeltMinder is provided by the safety belt
warning light flashing four times per second for three seconds.
8. Confirmation of enabling BeltMinder is provided by:
•The safety belt warning light flashing four times per second for three
seconds.
•Followed by three seconds with the safety belt warning light off.
•Once again, the safety belt warning light will flash four times per
second for three seconds.
9. After receiving confirmation, the deactivation/activation procedure is
complete.
Safety belt extension assembly
If the safety belt is too short when fully extended, there is an eight inch
(20 cm) safety belt extension assembly that can be added (part number
611C22). This assembly can be obtained from your dealer at no cost.
Use only extensions manufactured by the same supplier as the safety
belt. Manufacturer identification is located at the end of the webbing on
the label. Also, use the safety belt extension only if the safety belt is too
short for you when fully extended.
Do not use extensions to change the fit of the shoulder belt
across the torso.
Safety belt maintenance
Inspect the safety belt systems periodically to make sure they work
properly and are not damaged. Inspect the safety belts to make sure
there are no nicks, tears or cuts. Replace if necessary. All safety belt
assemblies, including retractors, buckles, front seat belt buckle
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Supplement
USA(fus)
Seating and Safety Restraints
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disengage the clutch and try to increase engine RPM as this may damage
driveline components. The engine will recover as the vehicle begins
moving.
Engine shutdown
Allow the engine to idle for three to five minutes before shutting it
down. The larger the engine, the greater the need for this idling period.
However, do not let the engine idle for more than 10 minutes.
Restarting after running out of fuel
The fuel system may need to be purged of air, refer toRunning out of
fuelin theMaintenance and Specificationschapter.
General operating instructions
•Avoid extended and unnecessary idling.
•Start the vehicle in motion by using the highest gear speed in the
transmission that will let the engine easily start the load without
slipping the clutch.
•Accelerate smoothly and evenly; rapid acceleration increases fuel
consumption without increasing engine performance.
•When approaching a hill, depress the accelerator smoothly to start the
incline at full power, then shift down as needed to maintain vehicle
speed.
•When going down a hill, or long steep grades, prevent over-speeding
of the engine. The engine governor has no control over engine speed
when it is being pushed by a loaded vehicle.
•Always shift to a lower gear at high altitudes to prevent engine
smoking.
•Operate in a gear that will permit an engine speed not in excess of the
maximum governed speed or high-idle RPM (no load).
•Normally, choose the same gear to descend the hill that you would use
to ascend the hill.
All vehicles have blind spots. To reduce the risk of severe injury
or property damage, never move your vehicle to the side or rear
or change lanes without being sure your way is clear on both sides and
to your rear.
2006 F-650/750(f67)
Supplement
USA(fus)
Driving
95

ENGINE AUTOMATIC SHUTDOWN WARNING LIGHT OR CHIME (IF
EQUIPPED)
Your vehicle may be equipped with an automatic shutdown feature that
stops the engine in the event of high coolant temperature, low engine oil
pressure or low engine coolant level. A warning light in the instrument
cluster and a warning chime will indicate high engine coolant
temperature or low engine oil pressure. If the temperature and/or
pressure becomes too high or too low, the engine will automatically shut
down.
Vehicles that are equipped with an
override feature, allow the operator
to restart the engine so the vehicle
can be moved; the engine should
not be operated any longer than
necessary. A decal located in front
of the operator provides instructions
on how the override should be
operated.
Do not attempt to use this restarting feature to drive the vehicle very far
as serious engine damage could result.
In the event of engine shutdown, make sure the vehicle is safely
off the road and the problem is remedied prior to returning to
the road. Failure to remove the vehicle from the road could result in
an accident, causing serious injury or death.
GENERAL BRAKE INFORMATION
All standard equipment brakes are designed to be self-adjusting.
Automatic adjustment, when required, occurs whenever the brakes are
applied and released during forward or reverse operation. Refer to the
Scheduled Maintenance Guidechapter for scheduled maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle’s brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
SHDN
OVRD
2006 F-650/750(f67)
Supplement
USA(fus)
Driving
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Air chamber stroke indication
Air chamber push rods have orange stroke indicator stripes that alert the
operator when the braking system requires adjustment or repair. The
orange stripe is painted on the air chamber push rod at the slack
adjuster readjustment stroke dimension.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the service
manual.
Cam brakes - automatic slack adjusters
Standard air brakes (cam) are
equipped with automatic brake
adjusters. Automatic adjustment
occurs during brake applications.
Inspect brakes for proper
adjustment at the intervals listed in
theScheduled Maintenance Guide
chapter.
Emergency air brake
All vehicles are equipped with a dual brake system. In the unlikely event
of a failure of one system, the second system will function for emergency
stopping. These systems are all controlled by the brake pedal in the
same manner as for normal stops.
Do not continue to operate the vehicle with a failure of one of
the systems. Take the vehicle to your dealer for service
immediately.
Air brake reservoir draining
Failure to drain air brake reservoirs can result in a reduction or
loss of braking ability due to fluid accumulation in the reservoir
and/or possible freeze-up during cold weather.
2006 F-650/750(f67)
Supplement
USA(fus)
Driving
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