2006 FORD F250 SUPER DUTY Owners Manual

5. In a traffic-free environment, tow the trailer on a dry, level surface at
a speed of 20 – 25 mph (30 – 40 km/h) and squeeze the manual control
lever completely.
6. If the trailer wheels lock-up (indicated by squealing tires), reduce the
GAIN setting; if the trailer wheels turn freely, increase the GAIN setting.
Repeat Steps 5 and 6 until the GAIN setting is at a point just below
trailer wheel lock-up. If towing a heavier trailer, trailer wheel lockup may
not be attainable even with the maximum GAIN setting of 10.
Explanation of instrument cluster messages:
The TBC interacts with the instrument cluster message center. These
messages, accompanied by a single chime, will be displayed when the
TBC determines a malfunction in the trailer connection, TBC system, or
in the trailer. These messages are listed below:
TRAILER DISCONNECTED (if equipped with message center) or
CHECK TRAILER (if equipped with mini message center): This
message is displayed when a trailer connection was determined and then
a disconnection, either intentionally or unintentionally, has been sensed
during a given ignition cycle. It is also displayed if a trailer fault occurs
causing the trailer to appear disconnected. This message is also
displayed during manual activation without a trailer connected.
TBC FAULT: This message is displayed in response to faults sensed by
the TBC. In the event this message is seen, please take your vehicle to
an authorized dealer for diagnosis and repair. The TBC may still function,
but performance may be degraded.
TRAILER FAULT: The TBC is capable of determining certain faults in
the vehicle wiring and trailer wiring/brake system. These faults do not
mean there is anything wrong with the TBC. This message is displayed
when one of the following faults has occurred:
• Short circuit on the electric brake output wire: If the TRAILER
FAULT message is displayed with no trailer connected, the problem is
with the vehicle wiring from the TBC to the 7–pin connector in the
bumper. If the message is only displayed with a trailer connected, the
problem is related to the trailer wiring; consult your trailer dealer for
assistance. This can be a short to ground (i.e., chaffed wire) or a short
to voltage (i.e., pulled pin on trailer emergency break-away battery).
• Trailer brake overload: The trailer brakes are drawing too much
current; consult your trailer dealer for assistance.
Note: Your TBC can be diagnosed by your authorized dealer to
determine exactly which trailer fault has occurred; however, if the fault
is with the trailer this diagnosis is not covered under your Ford
warranty.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus) Tires, Wheels and Loading
161

Points to Remember:
• Remember to adjust gain setting before using the TBC for the first
time.
• Readjust GAIN setting on the TBC (according to procedure above)
whenever road, weather and trailer or vehicle loading conditions
change from those that existed when the gain was initially set.
• The sliding lever on the TBC should be used only for manual
activation of trailer brakes to assist with proper adjustment of the
GAIN. Misuse, such as application during trailer sway, could cause
instability of trailer and/or tow vehicle.
• Avoid towing in adverse weather conditions. The TBC does not
provide anti-lock control of the trailer wheels. Trailer wheels can
lock-up on slippery surfaces, resulting in reduced stability of trailer
and tow vehicle.
• The TBC interacts with the brake system of the vehicle, including
ABS, in order to reduce the likelihood of trailer wheel lockup.
Therefore, if these systems are not functioning properly the TBC may
not function at full performance.
• When the vehicle is turned off, the TBC Output is disabled and the
display is shut down. Reactivation of the ignition from 3 (OFF) to 4
(ON) will awaken the TBC module.
• The TBC is only a factory or dealer installed item. Ford is not
responsible for warranty or performance of the TBC due to misuse or
customer installation.
Trailer lamps
Trailer lamps are required on most towed vehicles. Make sure all running
lights, brake lights, turn signals and hazard lights are working. See your
authorized dealer or trailer rental agency for proper instructions and
equipment for hooking up trailer lamps.
Using a step bumper (if equipped)
The rear bumper is equipped with an integral hitch and only requires a
ball with a one inch (25.4 mm) shank diameter. The bumper has a 5,000
lb. (2,270 kg) trailer weight and 500 lb. (227 kg) tongue weight capacity.
If it is necessary to relocate the trailer hitch ball position, a
frame-mounted trailer hitch must be installed.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus)Tires, Wheels and Loading
162

Driving while you tow
When towing a trailer:
• Do not drive faster than 70 mph (112 km/h) during the first 500 miles
(800 km) of trailer towing and don’t make full-throttle starts.
• Turn off the speed control. The speed control may shut off
automatically when you are towing on long, steep grades.
• Consult your local motor vehicle speed regulations for towing a trailer.
• To eliminate excessive transmission shifting, activate the Tow/Haul
feature. This will also assist in transmission cooling. (For additional
information, refer to the Understanding the positions of the 5–speed
automatic transmission section in this chapter.
• Anticipate stops and brake gradually.
• Do not exceed the GCWR rating or transmission damage may occur.
• Your vehicle may be equipped with a temporary or conventional spare
tire. If the spare tire is different in size (diameter and/or width), tread
type (All-Season or All-Terrain) or is from a different manufacturer
other than the road tires on your vehicle, your spare tire is considered
“temporary”. Consult information on the spare Tire Label or Safety
Compliance Certification Label for limitations when using.
Servicing after towing
If you tow a trailer for long distances, your vehicle will require more
frequent service intervals. Refer to your scheduled maintenance
information for more information.
Trailer towing safety tips
General
• Ensure that the trailer, safety chains and 7–pin electrical connectors
are securely fastened.
• Make sure the truck receiver, draw bar, and coupler are properly
connected and adjusted.
• Check rear view and side mirrors for proper visibility especially when
towing trailer wider than the truck.
• When towing, operate the vehicle at lower speeds than you would
when not towing a trailer. The likelihood of trailer sway is greater at
higher speeds.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus) Tires, Wheels and Loading
163

• If you will be towing a trailer frequently in hot weather, hilly
conditions, at GCW, or any combination of these factors, consider
refilling your rear axle with synthetic gear lubricant if not already so
equipped. Refer to Lubricant Specifications in the Maintenance
and specifications chapter for the proper axle lubricant. Remember
that regardless of the rear axle lubricant used, do not tow a trailer for
the first 500 miles (800 km) of a new vehicle, and that the first 500
miles of towing be done at no faster than 70 mph (112 km/h) with no
full-throttle starts.
• When turning make wide turns to allow trailer tires to properly clear
any obstacles.
• Be prepared for trailer sway due to buffeting when larger vehicles
pass in either direction.
Loading
• Keep the center-of-gravity low for best handling.
• Trailer loads should be evenly distributed front to back and left to
right.
• The load distribution within the trailer should be such that 10% – 15%
of the trailer weight is on the hitch. (15% – 25% for 5th-wheel or
gooseneck towing.)
• Never exceed truck, trailer, receiver, ball, tongue, tire or coupler
loading recommendations.
Braking
• The trailer brakes must be inspected and serviced at intervals
specified by the manufacturer. This includes the shoes, drum and
trailer brake magnets.
• Electric brakes also require periodic adjustment to keep the shoes
properly spaced. If the brakes get hot when driving or if they will not
hold, chances are that they need adjustment.
• Anticipate the need to stop; allow much more distance and time to
stop than normal.
• Do not apply the trailer brakes for extended periods of time as they
can overheat and lose effectiveness.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus)Tires, Wheels and Loading
164

Backing up
• Practice backing up, particularly if you are a novice. Turn the steering
wheel to the right to move the trailer’s rear end to the right.
• Sharp steering movements may cause the trailer to jackknife or go out
of control.
Tires
• All trailer tires should be of the same size, and construction.
• Select tires that meet the trailer loading requirements.
• Always check tow vehicle and trailer tire pressure before towing.
Launching or retrieving a boat
When backing down a ramp during boat launching or retrieval,
• Do not allow the static water level to rise above the bottom edge of
the rear bumper.
• Do not allow waves to break higher than 6 inches (15 cm) above the
bottom edge of the rear bumper.
• Disconnect the trailer tow electrical connector to prevent blown fuses
caused by water entering into your trailer’s electrical wiring.
Exceeding these limits may allow water to enter critical vehicle
components, adversely affecting driveability, emissions and reliability.
Replace front and rear axle lubricants any time the axles have been
submerged in water. Axle lubricant quantities are not to be checked
unless a leak is suspected.
RECREATIONAL TOWING
This applies to all 4x2 trucks with rear wheel drive capability.
An example of recreational towing is towing your vehicle behind a
motorhome. The following recreational towing guidelines are designed to
ensure that your transmission is not damaged.
• Place the transmission in N (Neutral).
• Maximum speed is 35 mph (56 km/h).
• Maximum distance is 50 miles (80 km).
If a distance of 50 miles (80 km) or a speed of 35 mph (56 km/h) must
be exceeded, you must disconnect the driveshaft. Ford recommends the
driveshaft be removed/installed only by a qualified technician. See your
local authorized dealer for driveshaft removal/installation.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus) Tires, Wheels and Loading
165

Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
4x4 with manual shift transfer case:
• Place the transfer case in N (Neutral).
• Front hub locks are in the FREE position.
4x4 electronic shift transfer case vehicles with automatic
transmissions:
Regarding recreational towing or having your vehicle towed, 4x4 vehicles
with electronic shift on the fly cannot be towed with any wheels on the
ground unless the rear driveshaft is removed and the front hub locks are
in free mode (with the exception of moving it as a disabled vehicle off
the road out of traffic). The hub locks can be set to free mode at any
time by turning them from AUTO to LOCK and back to AUTO at least
two times. Always make sure that both hub locks are set to the same
position.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus)Tires, Wheels and Loading
166

STARTING
Positions of the ignition
1. ACCESSORY, allows the electrical
accessories such as the radio to
operate while the engine is not
running.
2. LOCK, locks the steering wheel,
automatic transmission gearshift
lever and allows key removal. For
vehicles equipped with a manual
transmission, you must depress the
ignition release lever to release the
key.
3. OFF, shuts off the engine and all accessories without locking the
steering wheel. This position also allows the automatic transmission shift
lever to be moved from the P (Park) position without the brake pedal
being depressed.
When the key is in the ignition and in the OFF position, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
4. ON, all electrical circuits operational. Warning lights illuminated. Key
position when driving.
5. START, cranks the engine. Release the key as soon as the engine
starts.
Preparing to start your vehicle
Engine starting is controlled by the powertrain control system. This
system meets all Canadian Interference-Causing Equipment standard
requirements regulating the impulse electrical field strength of radio
noise.
When starting a fuel-injected engine, don’t press the accelerator before
or during starting. Only use the accelerator when you have difficulty
starting the engine. For more information on starting the vehicle, refer to
Starting the engine in this chapter. 3
12 54
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus) Driving
167

Extended idling at high engine speeds can produce very high
temperatures in the engine and exhaust system, creating the risk
of fire or other damage.
Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Do not start your vehicle in a closed garage or in other enclosed
areas. Exhaust fumes can be toxic. Always open the garage door
before you start the engine. See Guarding against exhaust fumes in
this chapter for more instructions.
If you smell exhaust fumes inside your vehicle, have your dealer
inspect your vehicle immediately. Do not drive if you smell
exhaust fumes.
Important safety precautions
When the engine starts, the idle RPM runs faster to warm the engine. If
the engine idle speed does not slow down automatically, have the vehicle
checked. If your vehicle is operated in a heavy snow storm or blowing
snow conditions, the engine air induction may become partially clogged
with snow and/or ice. If this occurs, the engine may experience a
significant reduction in power output. At the earliest opportunity, clear
all the snow and/or ice away from the air induction inlet. The following
starting instructions are for vehicles equipped with a gasoline engine; if
your vehicle is equipped with a Diesel engine, refer to Starting the
engine in your 6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement .
Before starting the vehicle:
1. Make sure all occupants buckle their safety belts. For more
information on safety belts and their proper usage, refer to the Seating
and Safety Restraints chapter.
2. Make sure the headlamps and electrical accessories are off.
2006 F-250/350/450/550 (f23)
Owners Guide (post-2002-fmt)
USA (fus)Driving
168