Cleaning 269
Maintenance and Specifications 276
Engine compartment 278
Engine oil 281
Battery 286
Engine Coolant 288
Fuel information 294
Air filter(s) 307
Part numbers 307
Refill capacities 308
Lubricant specifications 310
Accessories 317
Index 320
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright 2005 Ford Motor Company
Table of Contents
3
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
11
4.0L Engine
Look for this certification
trademark.
Use SAE 5W-30 engine oil.
Only use oils ªCertified For Gasoline Enginesº by the American
Petroleum Institute (API). An oil with this trademark symbol conforms
to the current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ILSAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine's warranty use Motorcraft SAE 5W-30 or an
equivalent 5W-30 oil meeting Ford specification WSS-M2C929-A.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
thescheduled maintenance information.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
Maintenance and Specifications
285
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Maintenance and Specifications
294
Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter 2C5E-9155-BB 2C5E-9155-BB
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Maintenance and Specifications
307
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be void
for any damage to the engine if such spark plugs are not used.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-30 Super
Premium Motor
Oil (Canada)4.0L engine 5.0 quarts
(4.7L)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L engine 6.0 quarts
(5.7L)
Fuel tank N/A All 22.5 gallons
(85.2L)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONtV
AT FAutomatic
transmission
(5R55S)13.0 quarts
(12.3L)2
Maintenance and Specifications
308
checking and adding ..............281
dipstick ....................................281
filter, specifications ........284, 307
recommendations ...................284
refill capacities ........................308
specifications ..................310, 313
Exhaust fumes ..........................209
F
Fail safe cooling ........................293
Floor mats ...................................94
Fluid capacities .........................308
Foglamps .....................................42
Four-Wheel Drive vehicles .......226
driving off road .......................227
indicator light .........................226
preparing to drive your
vehicle .....................................216
Fuel ............................................294
calculating fuel
economy ......................71, 82, 299
cap ...........................................296
capacity ...................................308
choosing the right fuel ...........297
comparisons with EPA fuel
economy estimates .................302
detergent in fuel .....................298
filling your vehicle with
fuel ...........................294, 296, 299
filter, specifications ........294, 307
fuel pump shut-off switch .....237
improving fuel economy ........299
octane rating ...................298, 313
quality ......................................298
running out of fuel .................298
safety information relating to
automotive fuels .....................294
Fuses ..................................238, 240G
Garage door opener ....................54
Garage Door Opener
(see Homelink wireless
control system) ...........................65
Gas cap (see Fuel cap) ............296
Gas mileage
(see Fuel economy) .................299
Gauges .........................................18
GAWR (Gross Axle Weight
Rating)
calculating ...............................199
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................199
H
Hazard flashers .........................237
Head restraints .........................114
Headlamps
aiming ........................................44
bulb specifications ....................47
daytime running lights .............43
flash to pass ..............................43
high beam .................................43
Heating
heating and air conditioning
system .................................35, 37
Homelink wireless control
system ..........................................65
Hood ..........................................277
I
Ignition ...............................207, 313
Infant seats
(see Safety seats) .....................160
Index
322