2006 FIAT DUCATO battery

167VEHICLE MAINTENANCE
1. Engine oil - 2. Battery - 3. Brake fluid -
4. Windscreen washer fluid - 5. Engine
coolant - 6.Power steering fluid
F0D0103m
fig. 2 - 2.0 JTD versions
F0D0102m
fig. 1 - Petrol engine versions
CHECKING
FLUID LEVELS
Be careful not to mix up
the various types of fluids
when you are topping up:
they are mutually incompatible
and could damage the vehicle.
Do not smoke while work-
ing in the engine compart-
ment: the presence of flammable
gas and vapour could cause a fire.
WARNING
Scarves, ties and other
loose articles of clothing
could easily get caught up in mov-
ing parts. This can be extremely
dangerous for the wearer.
WARNING

168VEHICLE MAINTENANCE
1. Engine oil - 2. Battery - 3. Brake fluid -
4. Windscreen washer fluid - 5. Engine
coolant - 6. Power steering fluid
1. Engine oil - 2. Battery - 3. Brake fluid -
4. Windscreen washer fluid - 5. Engine
coolant - 6. Power steering fluid
F0D0210m
fig. 3 - 2.3 JTD versions
F0D0182m
fig. 4 - 2.8 JTD - 2.8 JTD POWER versions

174VEHICLE MAINTENANCE
REPLACING THE BATTERY
If required, replace the battery with
a genuine spare part presenting the
same specifications. If a battery with
different specifications is fitted, the fre-
quencies shown in the “Service Sched-
ule” will no longer be valid. Refer to
the instructions provided by the bat-
tery manufacturer.
Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have the
battery changed at a Fiat Dealer-
ship. It is properly equipped for
disposing of used batteries in an
environmentally-friendly way that
complies with the law.
Incorrect fitting of elec-
trical and electronic ac-
cessories can seriously
damage the vehicle. If you want
to add accessories after buying
the vehicle antitheft system, ra-
dio, free-hand phone kit, etc.) vis-
it a Fiat Dealership. They can sug-
gest the most suitable acces-
sories to get and check whether
the electric system can support
the required load or whether a
higher capacity battery is re-
quired.
The liquid in the battery is
poisonous and corrosive.
Do not let it touch the skin or eyes.
Do not bring naked flames or pos-
sible sources or sparks near the bat-
tery: risk of fire and explosion.
WARNING
fig. 15
F0D0244m
BATTERY
Fiat Ducato battery is of the “Limit-
ed maintenance” and is fitted with in-
dicator A-fig. 15to check the elec-
trolyte level and the charge.
Under normal conditions of use it
does not require topping up with dis-
tilled water. However, check it peri-
odically through the control optical in-
dicator that is placed on the battery
cover and must be dark with a cen-
tral green area.
If the indicator is a bright colour, or
dark without the green central area,
contact a Fiat Dealership.

175VEHICLE MAINTENANCE
When working on the bat-
tery or near it, always wear
the proper goggles.
WARNING
Running the battery with
low fluid level can damage
the battery beyond repair and
could also cause its explosion.
WARNING
If the vehicle is to stand for
a long time in the cold, re-
move the battery and store it in a
warm place to avoid it freezing.
WARNINGCHECKING THE CHARGE
The battery charge may be checked
satisfactorily through the indicator and
acting according to the colour the in-
dicator shows.
Refer to the table below or to the la-
belB-fig. 15on the battery.USEFUL ADVICE FOR
LENGTHENING THE LIFE OF
YOUR BATTERY
When you park the vehicle, ensure
the doors are closed properly. The
ceiling lights must be off.
Do not keep accessories (e.g.: sound
system, hazard lights, etc.) switched
on for a long time when the engine is
not running.
IMPORTANTA battery which is
kept at a charge of less than 50% for
any length of time will be damaged by
sulphation leading to a reduction in
cranking power and a higher risk of the
battery electrolyte freezing (this may
even occur at –10 °C).
Bright white colour
Dark colour without green
area in the centre
Dark colour with green
area in the centreTop up electrolyte
Low charge level
Electrolyte level
and charge sufficientContact a
Fiat Dealership
Charge the battery
(advisable to contact a Fiat
Dealership)
No action

176VEHICLE MAINTENANCE
Furthermore, remember that high in-
take electric devices (such as baby bot-
tle warmers, vacuum cleaners, cellular
phones, mini-fridges, etc.) powered
when the engine is offcan deploy
the battery.
IMPORTANTWhen installing ad-
ditional systems on the vehicle, bear
in mind that improper branches on
connections of the vehicle wiring are
dangerous, particularly if safety devices
are involved.
Battery
60 Ah
88 Ah
100 Ah
The total intake of these systems
(factory and after-market) must be
less than 0.6 mA x Ah (of the bat-
tery) as shown in the following table:
Maximum
admitted stand-by
intake
36 mA
52.8 mA
60 mA
If the vehicle is inactive for a long pe-
riod of time, refer to the “Vehicle stor-
age” paragraph in section “Getting the
best out of you vehicle”.
Before performing any operation on
the electrical system, disconnect the
battery negative cable.
Battery terminals shall always be
perfectly separated.
If you want to add accessories after
buying the vehicle (antitheft system,
free-hand phone kit, radio navigator,
etc.) visit a Fiat Dealership. They
can suggest the most suitable acces-
sories to get and check whether the
electric system can support the
required load or whether a higher
capacity battery is required.
These devices will, in fact, run off
the battery even when the key is not
inserted (vehicle parked, engine off).

177VEHICLE MAINTENANCE
ELECTRONIC
CONTROL UNIT
When the vehicle is being used nor-
mally, special measures are not nec-
essary.
The following instructions must be
followed very carefully however, if
you work on the electrical system or
in cases where emergency starting is
necessary:
– never disconnect the battery from
the electric system while the engine is
running;
– disconnect the battery from the
electric system if you are recharging it;
– never perform emergency starting
with a battery charger. Always use an
auxiliary battery;
– be particularly careful when con-
necting the battery to the electric sys-
tem. Make sure that the polarity is
correct and that the connection is ef-
ficient;
– do not connect or disconnect the
terminals of the electronic units while
the ignition key is at MAR;
– do not check polarity through
sparking;– disconnect the electronic control
units if you are electrically welding the
vehicle body. Remove the units if tem-
peratures exceed 80 °C (special op-
erations on the bodywork, etc.).
IMPORTANTIf the sound system
or vehicle alarm systems are not in-
stalled correctly, they can interfere
with the working of the electronic
control units.
Modifications or repairs to
the electrical system car-
ried out incorrectly and without
bearing the features of the system
in mind can cause malfunctions
with the risk of fire.
WARNING
SPEED LIMITER
On certain version, the injection con-
trol unit is set to limit the vehicle
speed at a max. preset limit.
Speed limits are the following:
– for Minibus versions (M2 homolo-
gation category): 100 km/h;
– for good Transport versions (ve-
hicle dead weight: > 3.5 t) (N2 ho-
mologation category): 90 km/h;
Label (fig.16) with admitted top
speed (90 or 100 km/h according to
versions) is applied on the wind-
screen.
This limit has been established by Eu-
ropean Directive 2002/85/EC, what-
ever violation is therefore punishable
by law.
IMPORTANTWhen the device
comes into action, the speed value
displayed on the instrument panel
could be approx. 10% higher than the
actual one.
fig. 16
F0D0299m

247INDEX
I I
N N
D D
E E
X X
Bodywork ..................................... 181
- maintenance ............................ 181
- tips for keeping the body
in good conditions ................. 182
- versions .................................... 187
- warranty ................................... 182
Bodywork paint identification
plate ............................................. 186
Bodywork versions ..................... 187
Bonnet ........................................... 84
Bottle holder ................................ 74
Brake fluid level ........................... 172
Brake light replacement ............. 146
Brakes
- handbrake ......................... 108-216
- service and
emergency brake ................... 216
Bulb replacement ........................ 141
Bulb types ..................................... 142
Bump starting ............................... 137Capacities ................................... 239
Ceiling light .................................... 71
Cellular phone set-up ................ 100
Central door locking system .... 83
Changing a wheel ........................ 137
Cheap running that respects
the environment ....................... 127
Checking fluid levels ................... 167
Child restraint systems .............. 22
Cigar lighter ................................. 77
Cleaning seats and fabrics ......... 184
Cleaning the plastic parts .......... 184
Climate control system ............. 57
Clutch ............................................ 216
Controls ........................................ 71
Consumption
- engine oil .................................. 170
- fuel ............................................. 243
Coolant temperature gauge ..... 30ABS .............................................. 88
Additional heater ........................ 58
Adjusting the headlight beam ... 86
Airbags (front and side) ............. 90
Air cleaner .................................... 173
Air vents ........................................ 54
Annual inspection schedule ...... 165
Ashtray .......................................... 77
ASR system ................................... 96
At the filling station .................... 102
Automatic electronic gearbox .. 110
Battery ........................................ 174
- battery cut out ....................... 73
- checking the charge ............... 175
- jump starting .................... 136-157
- recharging ................................ 157
- replacement ............................ 174
- useful advice ............................ 175

249INDEX
Glove compartment/oddment
compartment ............................. 73
Headlight washer ...................... 181
Headlights
- beam adjustment .................... 86
Head restraints ............................ 50
Heat flange .................................... 106
Heating .......................................... 56
Heating and ventilation .............. 54
Identification data ...................... 185
If a bulb burns out ...................... 141
If an accident occurs .................. 160
If anyone is injured
(during accidents) ..................... 161
If an exterior light burns out ... 143
If an interior light burns out .... 148
Ignition switch ............................. 28
In an emergency..................... 135
Individual settings ........................ 42
Instrument panel ......................... 29Instruments .................................. 30
Interior equipment ..................... 73
Interiors ........................................ 184
Jacking the vehicle .................... 158
Jump starting ........................... 136-157
Keys ............................................ 7
Load recommendations .......... 126
Main beam headlights ............ 65
- bulb replacement ................... 143
Manual gearbox ........................... 109
Mobile foot board ....................... 80
Model plate ................................... 185
Multimeter .................................... 78
Number plate light
replacement ............................... 147
Object holder/
food box ..................................... 75
Oddment compartments............ 73
Odometer ...................................... 31
Paintwork .................................... 182
Parking ............................................ 108
Parking sensors ............................. 67
Performance .................................. 226
Pollen filter .................................... 173
Power steering fluid level ........... 171
Pretensioners ................................ 18
Protecting the environment ...... 104
Radio transmitters
and cellular phones .................. 101
Reading/writing desk .................. 74
Rear fog light replacement ....... 145
Rearview camera ........................ 67
Rearview mirrors ................ 51-52
Recharging the battery .............. 157
Remote control ........................... 9