2006 FIAT DUCATO brakes

165VEHICLE MAINTENANCE
ANNUAL
INSPECTION
SCHEDULE
The following annual inspection
schedule is required for vehicles trav-
elling 15,000 Kmapprox. a year. The
schedule includes the following oper-
ations:
– check tyre condition and wear and
adjust pressure, if required (including
spare wheel);
– check operation of lights (head-
lights, direction indicators, hazard
lights, boot light, passenger compart-
ment light, instrument panel lights,
etc.);
– check windscreen wiper/washer
and adjust nozzles;
– check position and wear of wind-
screen/rear window wiper blades;
– check front pad conditions and
wear;
– check for bonnet and boot lock
cleanness, lever cleanness and lubri-
cation;– inspect conditions of: engine, gear-
box, transmission, piping (exhaust, fu-
el feed, brakes), rubber parts (boots,
sleeves, bushings, etc.), brake and fu-
el line hoses;
– check battery charge status;
– check conditions of various control
belts;
– check and top up fluid levels (en-
gine coolant, brakes, windscreen
washer, battery, etc.);
– check and top up engine oil;
– replace pollen filter.
ADDITIONAL
CHECKS
Every 1,000 km or before long
trips, check and top up as necessary:
– engine coolant level
– brake fluid level
– power steering fluid level
– battery electrolyte level
– windscreen washer fluid
– tyre pressure and conditions.
Every 3,000 km or before long
trips, check and top up as necessary:
engine oil
Every 10,000 kmor at cwarning
light coming on (diesel engines only):
bleed water from fuel filter.
You are recommended to use FL
Seleniaproducts designed and pro-
duced for Fiat vehicles (see the “Ca-
pacities” table in the “Technical Spec-
ifications” section).

216TECHNICAL SPECIFICATIONS
BRAKES
SERVICE AND EMERGENCY
BRAKES
Front: disc, floating caliper with two
operating cylinders for each wheel and
pad wear warning light.
Rear: self-centring shoes and micro-
metric mechanism for clearance take-
up.
Certain versions are fitted with rear
disc brakes with Drum in hat device
(i.e. drum on disc to block the vehicle
when parked with handbrake en-
gaged).
Cross-over hydraulic circuit control.
Four sensors ABS system with EBD.
Automatic recovery of the friction
gasket wear; versions with rear disc
brake excluded (Drum in hat ver-
sions).
Lacking ABS system brakeforce dis-
tributor acting on rear brake hydraulic
circuit according to rear axle load.HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
For versions with rear disc brakes,
the handbrake works on the Drum in
hat device shoes.
IMPORTANTPull the handbrake
lever only when the vehicle is at a
standstill, or when the vehicle is run-
ning, but however only in case of a
failure of the hydraulic system.
Should the handbrake be exception-
ally used when the vehicle is running,
it is suggested to keep a moderate
traction to avoid causing the rear axle
block, entailing vehicle side skidding.
TRANSMISSION
CLUTCH
Hydraulically controlled without
travel-free pedal.
MECHANICAL GEARBOX
AND DIFFERENTIAL
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box.
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints.
Water, ice or salt on road
surfaces can deposit on
brake discs, reducing braking effi-
ciency on the first braking.
WARNING

227TECHNICAL SPECIFICATIONS
VAN WEIGHTS
Weights (kg)
Version 11 (*)
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including
driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
* The figures given refer to panelled and glazed vans with medium and short wheelbase, both high and low sided.2.0
1695 ÷ 1780
1120 ÷ 1170
1600
1600
2865 ÷ 2900
2000
750
80
1002.0 JTD
1755 ÷ 1840
1060 ÷ 1145
1600
1600
2900
1600
750
80
1002.3 JTD
1825 ÷ 1910
990 ÷ 1075
1600
1600
2900
2000
750
80
1002.8 JTD
1850 ÷ 1935
965 ÷ 1050
1600
1600
2900
2000
750
80
100

228TECHNICAL SPECIFICATIONS
Weights (kg)
Version 15 (*)
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
* The figures given refer to panelled and glazed vans with long, medium and short wheelbase, both high and low sided.2.0
1695 ÷ 1865
1435 ÷ 1510
1750
1850
3245 ÷ 3300
2000
750
80
1002.0 JTD
1755 ÷ 1840
1435 ÷ 1505
1750
1850
3300
1600
750
80
100
2.3 JTD
1725 ÷ 1995
1305 ÷ 1475
1750
1850
3300
2000
750
80
100
2.8 JTD
2.8 JTD POWER
1850 ÷ 2020
1280 ÷ 1450
1750
1850
3300
2000
750
80
100

229TECHNICAL SPECIFICATIONS
Weights (kg)
Version MAXI (*)
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle (3):
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.
(3) See “Cold tyre inflation pressure”.
* The figures given refer to panelled and glazed vans with long and medium wheelbase, both high and low sided.2.0
1765 ÷ 1915
1585 ÷ 1735
1850
2120
3500
2000
750
80
1002.3 JTD
1895 ÷ 2045
1455 ÷ 1605
1850
2120
3500
2000
750
80
100
2.8 JTD
2.8 JTD POWER
1935 ÷ 2070
1430 ÷ 1565
1850
2120
3500
2000
750
80
100

230TECHNICAL SPECIFICATIONS
PANORAMA WEIGHTS
Weights (kg)
Short wheelbase version
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.2.0
1925
8P + 431 kg
1600
1600
2900
2000
750
80
1002.0 JTD
1985
8P + 371 kg
1600
1600
2900
1600
750
80
1002.3 JTD
2055
8P + 301 kg
1600
1600
2900
2000
750
80
1002.8 JTD
2080
8P + 276 kg
1600
1600
2900
2000
750
80
100

231TECHNICAL SPECIFICATIONS
Weights (kg)
Medium wheelbase version
GRAND VOLUME
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.2.3 JTD
2195
8P + 561 kg
1750
1850
3300
2000
750
80
100 2.0
2065
8P + 691 kg
1750
1850
3300
2000
750
80
1002.8 JTD
2220
8P + 536 kg
1750
1850
3300
2000
750
80
100

232TECHNICAL SPECIFICATIONS
COMBI WEIGHTS
Weights (kg)
Short wheelbase version
Kerb weight
(including fuel,
spare wheel, tools
and accessories):
Payload including driver (1):
Maximum admitted
loads (2)
– front axle:
– rear axle:
– total:
Towable weight:
– trailer with brakes
– trailer without brakes
Maximum load on ball coupling
(trailer with brakes)
Maximum load on roof
(1) If special equipment is fitted (tow hitch, etc.), the unladen vehicle weight increases, thus reducing the specified payload.
(2) Loads not to be exceeded. The driver is responsible for arranging the loads so that they comply with these limits.2.8 JTD
1960 ÷ 2035
5P +600 ÷ 490 kg
1600
1600
2900
2000
750
80
100 2.0
1805
5P + 755 kg
1600
1600
2900
2000
750
80
1002.0 JTD
1865
5P + 695 Kg
1600
1600
2900
1600
750
80
1002.3 JTD
1935 ÷2010
5P +625 ÷ 515 kg
1600
1600
2900
2000
750
80
100