300 MAINTAINING YOUR VEHICLE
COMPONENT SERVICE
INTERVALPRODUCT NAME/PRODUCT NUMBER MB
SHEET
Air Conditioning
The air conditioning system of your vehicle contains R-134a, a refrigerant that does not deplete the ozone layer in the
upper atmosphere.
Refrigerant R-134a — Refrigerant R-134a 361.0
Automatic
Transmission Fluidonce only at
80,000 mi
(128,000 km)Shell ATF 3403/M-115
MOPAR® Part No. 05127382AA, or equivalent
Fuchs/Shell ATF 3353236.10
236.12
Brakes
Use brake fluid approved to DaimlerChrysler standard MB 331.0 and/or DaimlerChrysler material standard MS-9971,
brake fluid certified to DOT 4 Plus standards, that also maintains a minimum dry boiling point (ERBP) of 500°F (260°C),
a minimum wet boiling point (WERBP) of 356°F (180°C) and maximum viscosity of 1500 mm
2/s, conforming to FMVSS
116 and ISO 4925.
Brake Fluid 2 years Intac B026D Dry boiling point: 500°F (260°C)
Wet boiling point: 356°F (180°C),
MOPAR® MS-9971 Part No. 04549625AC, or equivalent331.0
Engine Oil 12 months or
10,000 mi
(16,000 km)See "Approved Engine Oils"
306 MAINTENANCE SCHEDULESM
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MAINTENANCE - WITH ASSYST MAINTENANCE
COMPUTER
ASSYST provides you with information on the best
possible timing for maintenance work.
When the next maintenance service is due, this will be
indicated in the multi-function display with the
symbol
9 Oil service and fuel filter replacement
9 Maintenance service - displayed in km/miles
or days.
9
If the display shows the number of days, the symbol
È will also appear in the multi-function display.
You should have the maintenance performed within
the stated period/distance.
The service indicator will be reset by your Sprinter
Dealer after an oil service and/or maintenance service
has been performed.REGULAR CHECK-UPS
To maintain the safe operation of your vehicle, it is
recommended that you perform the following tasks on
a regular basis (i.e., weekly or whenever the vehicle is
refueled). Check:
Engine oil level
Brake system, clutch mechanism – fluid level
Battery – acid level
Windshield washer system and headlamp cleaning
system – fluid level
Mechanical assemblies (e. g. ,engine, transmission,
etc.) – check for leaks
Condition of tires and tire pressures
All exterior lights
308 MAINTENANCE SCHEDULESM
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SCOPE OF WORK FOR MAINTENANCE SERVICE
Oil Service
Oil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer resetFunction check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbers
310 MAINTENANCE SCHEDULESM
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Additional Maintenance Work
Automatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every fourth maintenance service
Change rear axle fluidAdditional Maintenance Work After ... Years
Every 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition
318 INDEX
ASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305
ASSYST Maintenance Computer . . . . . . . . . . . . . . . 112
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 148
Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 149
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 150
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Selector Lever Manually Unlocking. . . . . . . . . . . 153
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 139
Auxiliary Heater
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Timer Auxiliary Heater (Water and Air Heater) 134
Tips for Coping with Problems . . . . . . . . . . . . . . 140
BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 267
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 266
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 266
Replacing Batteries in Remote Keyless Entry . . . . 22Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 106
Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 216
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 229
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 172
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 160
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 159
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 165
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Bulbs
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 284
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
328 INDEX
Towing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing Protection and Passenger Compartment
Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
If the Engine is Damaged. . . . . . . . . . . . . . . . . . . . 249
If the Front Axle is Damaged . . . . . . . . . . . . . . . . 249
If the Rear Axle is Damaged . . . . . . . . . . . . . . . . . 249
If the Transmission is Damaged . . . . . . . . . . . . . . 249
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 224
Checking Weights of Vehicle and Trailer . . . . . . 224
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . 222
Loading a Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Trailer Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Trailer Tongue Load . . . . . . . . . . . . . . . . . . . . . . . . 223
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . 222
Trailer Tongue Load . . . . . . . . . . . . . . . . . . . . . . . . . . 223Transmission, Automatic . . . . . . . . . . . . . . . . . . . . . . 148
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Two Way Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
UUsing the Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
VVehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 8
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . . . . 222
Vehicle and Trailer Weights and Ratings. . . . . . . . . 221
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Vehicle Safety Certification Label . . . . . . . . . . . . . . . . . 6
Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Vehicles type 2500 C/HC/SHC . . . . . . . . . . . . . . . . 185
Vehicles type 3500 C/HC/SHC . . . . . . . . . . . . . . . . 185
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Ventilation, Heating . . . . . . . . . . . . . . . . . . . . . . . . . . 118
WWading Capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Warning Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . 102, 156
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 315