2006 CHEVROLET EXPRESS CARGO VAN battery

Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off
the radio and all lamps that are not needed.
This will avoid sparks and help save both batteries.
And it could save the radio!
4. Open the hoods and locate the positive (+) and
negative (−) terminal locations of the other vehicle.
Your vehicle has a remote positive (+) jump
starting terminal and a remote negative (−) jump
starting terminal. You should always use these
remote terminals instead of the terminals on the
battery.
The remote positive (+) terminal is located behind
a red plastic cover near the engine accessory
drive bracket on the driver’s side of the engine
compartment, below the alternator. To uncover
the remote positive (+) terminal, open the red
plastic cover.The remote negative (−) terminal is located on the
engine drive bracket on all V8 engines and is
marked GND (Ground).
On V6 engines the remote negative (−) terminal is
located on a tab attached to the engine accessory
drive bracket and is marked GND (Ground).
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
ashlight if you need more light.
Be sure the battery has enough water. You do
not need to add water to the battery installed
in your new vehicle. But if a battery has ller
caps, be sure the right amount of uid is there.
If it is low, add water to take care of that rst.
If you do not, explosive gas could be present.
Battery uid contains acid that can burn you.
Do not get it on you. If you accidentally get it
in your eyes or on your skin, ush the place
with water and get medical help immediately.
5-40

{CAUTION:
Fans or other moving engine parts can injure
you badly. Keep your hands away from moving
parts once the engine is running.
5. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a heavy,
unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−)oryou
will get a short that would damage the battery
and maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.6. Connect the red positive (+) cable to the positive (+)
terminal of the dead battery. Use a remote
positive (+) terminal if the vehicle has one.
7. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
5-41

8. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−) cable
does not go to the dead battery. It goes to a
heavy, unpainted metal engine part or to a remote
negative (−) terminal on the vehicle with the
dead battery.
9. Connect the other end of the negative (−) cable
to the negative (−) terminal location on the vehicle
with the dead battery. Your vehicle has a remote
negative (−) terminal for this purpose. It is
marked GND.
10. Now start the vehicle with the good battery and run
the engine for a while.
11. Try to start the vehicle that had the dead battery.
If it will not start after a few tries, it probably needs
service.Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting may
occur and damage the vehicle. The repairs would
not be covered by your warranty. Always connect
and remove the jumper cables in the correct
order, making sure that the cables do not touch
each other or other metal.
A. Heavy, Unpainted Metal Engine Part or Remote
Negative (−) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalJumper Cable Removal
5-42

To disconnect the jumper cables from both vehicles,
do the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
5. Return the remote positive (+) terminal cover to its
original position.
All-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems
that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine
how often to check the lubricant. SeeScheduled
Maintenance (Gasoline Engine) on page 6-4.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids
and Lubricants (Gasoline Engine) on page 6-13.
5-43

Relays Usage
23 Window Retained Accessory Power
24 Auxiliary
25 Rear Window Defogger
26 Courtesy Lamp
27 Cargo Unlock
28 Driver Unlock
29 Park Lamp
30 Door Locks
31 Passenger Unlock
Circuit Breaker Usage
34 Power Window
Engine Compartment Fuse Block
The fuse block is located in the engine compartment on
the driver’s side of the vehicle.
Fuse Usage
1 Radio Battery
2Powertrain Control Module Battery
(Gas), FOH, Engine Control Module,
Transmission Control Module
Battery (Diesel)
3 Left Rear Turn Lamp
4 Right Rear Turn Lamp
5 Back-up Lamps Trailer Wiring
5-96

•Flat Tire Change:Installation of a spare tire will be
covered at no charge. The customer is responsible
for the repair or replacement of the tire if not covered
by a warrantable failure.
•Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
•Dealer Locator Service
In many instances, mechanical failures are covered
under Chevrolet’s Bumper-to-Bumper warranty.
However, when other services are utilized, our
Roadside Assistance Representatives will explain
any payment obligations you might incur.
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
•Your name, home address, and home telephone
number.
•Telephone number of your location.
•Location of the vehicle.
•Model, year, color, and license plate number.
•Mileage, Vehicle Identification Number (VIN),
and delivery date of the vehicle.
•Description of the problem.While we hope you never have the occasion to use
our service, it is added security while traveling for you
and your family. Remember, we are only a phone
call away. Chevrolet Roadside Assistance:
1-800-CHEV-USA (1-800-243-8872), text telephone
(TTY) users, call1-888-889-2438.
Chevrolet reserves the right to limit services or
reimbursement to an owner or driver when, in
Chevrolet’s judgement, the claims become excessive
in frequency or type of occurrence.
Roadside Assistance is not part of or included in the
coverage provided by the New Vehicle Limited Warranty.
Chevrolet reserves the right to make any changes or
discontinue the Roadside Assistance program at
any time without notification.
Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive
roadside assistance program accessible from anywhere
in Canada or the United States. Please refer to the
Warranty and Owner Assistance Information book.
7-7

Audio System(s) (cont.)
Chime Level Adjustment...............................3-79
Fixed Mast Antenna.....................................3-79
Radio with Cassette and CD.........................3-53
Radio with CD............................................3-48
Radio with Six-Disc CD................................3-65
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-45
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-45
Theft-Deterrent Feature................................3-76
Understanding Radio Reception.....................3-77
Automatic Transmission
Fluid..........................................................5-19
Operation...................................................2-22
B
Battery..........................................................5-38
Run-Down Protection...................................3-16
Before Leaving on a Long Trip.........................4-22
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-24
System Warning Light..................................3-33
Brakes..........................................................5-34Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-46
Center High-Mounted Stoplamp (CHMSL)........5-50
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-49
Halogen Bulbs............................................5-47
Headlamps.................................................5-47
Replacement Bulbs......................................5-51
Taillamps....................................................5-50
Buying New Tires...........................................5-64
C
Calibration.....................................................2-29
California Fuel.................................................. 5-6
California Proposition 65 Warning....................... 5-3
Canadian Owners................................................ ii
Capacities and Specifications............................5-99
Carbon Monoxide...........................2-27, 4-25, 4-37
Care of
Safety Belts................................................5-87
Your Cassette Tape Player............................3-77
Your CD Player...........................................3-79
Your CDs ...................................................3-78
Cargo Door Relocking....................................... 2-8
2

Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-38
Change Engine Oil Light...............................3-40
Check and Service Engine Soon Light............3-36
Coolant......................................................5-22
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-36
Engine Compartment Overview......................5-12
Exhaust.....................................................2-27
Fan Noise..................................................5-32
Fuel Regulator............................................2-20
Oil .............................................................5-13
Oil Life System...........................................5-16
Overheating................................................5-25
Reduced Power Light...................................3-41
Starting......................................................2-19
Entry Lighting.................................................3-16
Event Data Recorders (EDR)............................7-10
Exit Lighting...................................................3-16
Extender, Safety Belt.......................................1-31
Exterior Lamps...............................................3-13F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-91
Fixed Mast Antenna........................................3-79
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-70
Flat Tire, Changing.........................................5-71
Flat Tire, Storing.............................................5-82
Fluid
Automatic Transmission................................5-19
Power Steering...........................................5-32
Windshield Washer......................................5-33
Front Axle......................................................5-44
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage .........................................................3-43
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Regulator...................................................2-20
5