2006 CHEVROLET DURAMAX maintenance

Additional Required Services
The following services should be performed at the first maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Pickup models: 6-speed manual
transmission only: Change clutch
fluid.See footnote (n).• •••••
Pickup models: 5-speed manual
transmission only: Change manual
transmission fluid.•
Pickup models: Change automatic
transmission fluid and external
transmission filter (severe service).
See footnote (p).• •••••
Pickup models: Change automatic
transmission fluid and external
transmission filter (normal service).•••
6-7
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Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
#Lubricate the front suspension, steering linkage,
transmission shift linkage (pickup models), rear driveline
center splines (van models), and parking brake cable
guides. Pickup models only: Control arm ball joints
require lubrication but should not be lubricated unless
their temperature is 10°F (-12°C) or higher, or they could
be damaged. Vehicles used under severe commercial
operating conditions require lubrication on a regular basis
every 3,000 miles (5 000 km).
(a)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.
(b)If you drive regularly under dusty conditions, inspect
the lter or change indicator, if equipped, at each engine
oil change.(c)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect disc
brake pads for wear and rotors for surface condition.
Inspect drum brake linings/shoes for wear or cracks.
Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc.
(d)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Pickup models: Visually
check constant velocity joints, rubber boots, and axle
seals for leaks.
(e)Visually inspect hoses and have them replaced if they
are cracked, swollen, or deteriorated. Inspect all pipes,
ttings, and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(f)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.
6-9
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(g)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(h)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, fuel door hinge, locks, latches,
and any folding or moving seat hardware. Pickup
models: Lubricate tailgate hinges, tailgate linkage,
tailgate handle pivot points, and latch bolt. Van models:
Lubricate hood hinges and rear compartment hinges.
More frequent lubrication may be required when
exposed to a corrosive environment. Applying silicone
grease on weatherstrips with a clean cloth will make
them last longer, seal better, and not stick or squeak.
(i)Van Models: If the two chassis mounted fuel
lters have not been replaced, or if the vehicle has
been driven 20,000 miles (32 000 km) or more since the
fuel lters were last replaced, replace both fuel lters.(j)Pickup Models: This vehicle has a CHANGE FUEL
FILTER message in the Driver Information Center (DIC)
to tell you when to replace the fuel lter. See Driver
Information Center (DIC) (Pickup Models Only) on
page 3-9 for more information and how to reset the
message after the fuel lter is replaced. If the fuel lter
has not been replaced, or if the vehicle has been driven
15,000 miles (25 000 km) or more since the fuel lter was
last replaced, replace the lter and reset the message.
(k)Inspect shields and underhood insulation for damage
or looseness. Adjust or replace as required. This is a
Noise Emission Control Service. Applicable to vehicles
sold in the United States and recommended for
vehicles sold in Canada.
(l)Check the air intake system installation to assure
that gaskets are properly sealed and that all hose
connections, fasteners, and other components are tight.
Also check to be sure that the air cleaner housing is
properly seated and the cover ts tightly. Tighten
connections and fasteners or replace damaged parts as
necessary. This is a Noise Emission Control Service.
Applicable to vehicles sold in the United States and
recommended for vehicles sold in Canada.
(m)Check system for interference or binding and for
damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or
cruise control cables.
6-10
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Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part Number ACDelco®Part Number
Oil Filter 88917036 PF2232
Engine Air Cleaner/Filter
Pickups Models
Van Models25332443
15102546A1618C
A2959C
Fuel Filter(s)
Pickup Models
Van Models (Primary and Secondary Filter Kit)97385488
19121764TP1298A
RK58095*
Use only the specified filters.
*Racor service kit includes primary filter, secondary filter and o-rings.
6-18
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Maintenance Record
After the scheduled services are performed, record the date, odometer reading, who performed the service, and the type
of services performed in the boxes provided. SeeMaintenance Requirements on page 6-2. Any additional information
fromOwner Checks and Services on page 6-11can be added on the following record pages. You should retain all
maintenance receipts.
Maintenance Record
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-20
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Maintenance Record (cont’d)
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-21
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Maintenance Record (cont’d)
DateOdometer
ReadingServiced ByMaintenanceIor
MaintenanceIIServices Performed
6-22
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M
Maintenance Schedule
At Each Fuel Fill.........................................6-11
At Least Once a Month................................6-12
At Least Once a Year..................................6-12
Introduction.................................................. 6-2
Maintenance Requirements............................. 6-2
Scheduled Maintenance................................. 6-4
Using.......................................................... 6-2
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Lamp................................ 3-4
O
Oil, Engine.....................................................5-21
Oil Pressure Gage............................................ 3-6
Overheating, Engine........................................5-39
Owners, Canadian............................................... ii
P
Power
Reduced Engine Light.................................... 3-7
R
Radiator Pressure Cap....................................5-39
Reduced Engine Power Light............................. 3-7
Running Out of Fuel........................................5-11
S
Scheduled Maintenance..................................... 6-4
Specification Charts.........................................5-50
Starting the Diesel Engine................................. 2-2
Surge Tank Pressure Cap, Coolant....................5-39
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