2006 CHEVROLET DURAMAX clutch

Starting and Operating
Your Vehicle
Starting the Diesel Engine
Your diesel engine starts differently than a gasoline
engine.
Automatic Transmission
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine won’t start in any other position — that’s a
safety feature. To restart when you’re already moving,
use NEUTRAL (N) only.
Notice:Do not try to shift to PARK (P) if your
vehicle is moving. If you do, you could damage
the transmission. Shift to PARK (P) only when your
vehicle is stopped.
Manual Transmission
(Pickup Models Only)
Move your shift lever to neutral and hold the clutch pedal
to the floor while starting the engine. Your vehicle won’t
start if the clutch pedal is not all the way down — that’s
a safety feature.
Starting Your Engine
1. Turn your ignition key to RUN.
Observe the wait to start light. SeeWait to Start
Light on page 3-7. This light may not come on if
the engine is hot.
2. As soon as the wait to start light goes off,
immediately turn the ignition key to START.
When the engine starts, let go of the key.
Your engine has a fast warm-up glow plug system.
The wait to start light will illuminate for a much
shorter time than most diesel engines, due to the
rapid heating of the glow plug system.
Notice:Holding your key in START for longer than
15 seconds at a time will cause your battery to be
drained much sooner. And the excessive heat can
damage your starter motor.
Notice:If the wait to start light stays on after
starting your vehicle, your vehicle may not run
properly. Have your vehicle serviced right away.
3. If the engine does not start after 15 seconds of
cranking, turn the ignition key to LOCK. Wait
one minute for the starter to cool, then try the
same steps again.
If you’re trying to start your engine after you’ve run
out of fuel, follow the steps inRunning Out of Fuel
on page 5-11.
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The high idle speed will be temporarily interrupted
and the engine speed will return to normal if any of
the following conditions occur:
•The brake pedal is applied.
•The accelerator pedal is pressed.
•The automatic transmission is shifted out of
PARK (P) or NEUTRAL (N).
•The clutch pedal on the manual transmission is
pressed (pickup models).
•Vehicle speed is detected.
Once these inputs are removed, the engine idle speed
will slowly ramp back up to high idle after the normal
delay, if the conditions for engine coolant temperature
and air intake temperature are still met.
Manual High Idle System
(Van Models Only)
If your vehicle has this
feature, the manual high
idle switch is located
on the instrument panel.
This system can be used to increase your engine idle
speed whenever the following conditions are met:
•The brake pedal is not pressed.
•The vehicle speed is below about 5 mph (8 km/h).
•The transmission is in NEUTRAL (N) or PARK (P).
The manual high idle feature is activated by pressing
the switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual high idle will be deactivated. The manual
high idle has been preset at the factory. Your dealer may
change the setting to fit your needs.
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A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Battery
D. Engine Air Cleaner/Filter Restriction Indicator
(If Equipped)
E. Engine Oil Dipstick
F. Automatic Transmission Dipstick (If Equipped)
G. Engine Oil Fill CapH. Engine Fan
I. Power Steering Fluid Reservoir
J. Remote Negative (−) Terminal
K. Remote Positive (+) Terminal
L. Brake Fluid Reservoir
M. Clutch Fluid Reservoir (If Equipped)
N. Underhood Fuse Block
O. Windshield Washer Fluid Reservoir
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Additional Required Services
The following services should be performed at the first maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Pickup models: 6-speed manual
transmission only: Change clutch
fluid.See footnote (n).• •••••
Pickup models: 5-speed manual
transmission only: Change manual
transmission fluid.•
Pickup models: Change automatic
transmission fluid and external
transmission filter (severe service).
See footnote (p).• •••••
Pickup models: Change automatic
transmission fluid and external
transmission filter (normal service).•••
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(n)Change clutch uid (or every 24 months, whichever
occurs rst).
(p)Change automatic transmission uid and external
transmission lter if the vehicle is mainly driven
under one or more of these conditions:
-In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
-In hilly or mountainous terrain.
-When doing frequent trailer towing.
-Uses such as found in taxi, police, or delivery
service.
(q)Check vent hose at transfer case for kinks and
proper installation.
(r)Drain, ush, and rell cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-34 for
what to use. Inspect hoses. Clean radiator, condenser,
van model fuel operated heater (if equipped), pressure
cap, and ller neck. Pressure test the cooling system
and pressure cap. For van models, see Fuel Operated
Heater (FOH) (Van Models Only) on page 2-8.
(s)Visually inspect belt for fraying, excessive cracks,
or obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specified to help ensure the safety,
dependability, and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist you
with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-15.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-21for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
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Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name,
part number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oils with the letters CI-4 or
CH-4 are best for your vehicle.
The CI-4 or CH-4 designation
may appear either alone, or in
combination with other API
designations, such as API CI-4/SL.
These letters show American
Petroleum Institute (API) levels of
quality. GM Goodwrench
®oil meets
all the requirements for your vehicle.
To determine the preferred viscosity
for your vehicle’s diesel engine, see
Engine Oil on page 5-21.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-34.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Usage Fluid/Lubricant
Windshield
WasherGM Optikleen
®Washer Solvent.
Van Models:
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Pickup Models:
Hydraulic
Clutch System
(5-Speed
Trans.)Hydraulic Clutch Fluid
(GM Part No. U.S. 12345347, in
Canada 10953517) or equivalent
DOT-3 brake fluid.
Pickup Models:
Hydraulic
Clutch System
(6-Speed
Trans.)Hydraulic Clutch Fluid. Use only
GM Part No. U.S. 88958860, in
Canada 88901244, Super DOT-4
brake fluid.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Pickup Models:
Manual
Transmission
(5-Speed
with Low Gear,
RPO MW3)GM Goodwrench
®Synthetic
Manual Transmission Fluid
(GM Part No. U.S. 12346190, in
Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
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