Page 250 of 307

VEHICLE MAINTENANCE
248
SCHEDULED MAINTENANCE PROGRAMME
20 40 60 80 100 120 140 160 180Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check operation of lighting system (headlights, direction indicators, hazard warning
lights, boot, passenger compartment, glovebox lights, warning lights, etc..)
Check operation of windscreen washer system, adjust spray jets
Check position/wear of windscreen/rearscreen wiper blades
Check operation of front disk brake pad wear indicator
Check wear conditions of rear disk brake pads
Sight check the conditions of: body exterior, underbody protection, stiff pipes
and hoses (exhaust - fuel supply - brakes), rubber parts
(boots - sleeves - bushes etc..)
Check for bonnet and boot lock cleanness, lever cleanness and lubrication
Sight check for accessory drive belt conditions
Check handbrake lever stroke adjustment
Check antievaporation system (petrol versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (JTD versions)
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc..)
Check and if necessary top up the Selespeed automatic transmission oil level
(2.0 JTS versions)
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VEHICLE MAINTENANCE
249
20 40 60 80 100 120 140 160 180Thousands of km
(*) Or every 3 years for harsh conditions (cold climates, city driving or prolonged lengths of time at idle speed, dusty roads or roads covered with sand and/or salt).
Or every 5 years, regardless of mileage.
Sight check for conditions of timing gear drive toothed belt
Change counter-rotating shaft drive belt
Change timing gear drive belt (*)
Change accessory poly-V drive belt
Change spark plugs
Check operation of engine control system (through diagnosis socket)
Check mechanical transmission oil level
Change engine oil and engine oil filter
Change brake fluid (or every 2 years)
Change fuel filter (JTD versions)
Change pollen filter (or every year)
Check emissions/smoke at the exhaust (JTD versions)
Page 252 of 307

VEHICLE MAINTENANCE
250
ADDITIONAL
OPERATIONS
Every 1000 kmor before long jour-
neys, check and if necessary top up:
– engine coolant fluid level
– brake/hydraulic clutch control fluid
level
– power steering fluid level
– windscreen and headlamp washer
fluid level
– tyre pressure and conditions.
Every 3000 kmcheck and if necessary
top up the engine oil level.
The use of FL Seleniaproducts is rec-
ommended which have been designed
and made expressly for Alfa Romeo cars
(see “Refuelling” in the “Technical
Specifications” chapter).
ANNUAL INSPECTION
PROGRAMME
For cars with an annual mileage
of below 20,000 km (for exam-
ple about 10,000 km) the follow-
ing yearly inspection programme
is advised:
– Check tyre conditions/wear and if
necessary adjust the pressure (including
spare wheel)
– Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger compart-
ment, glovebox lights, warning lights,
etc.)
– Check operation of windscreen wiper
system, spray jet adjustment
– Check position/wear of windscreen
– Check front disk brake pad conditions
and wear– Sight check for conditions of: engine,
gearbox, transmission, pipes (exhaust -
fuel supply - brakes), rubber parts (boots
- sleeves - bushes etc..), brake and fuel
supply system hoses
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication
– Check battery charge
– Sight check for conditions of various
drive belts
– Check and if necessary top up fluid
levels (engine coolant, brakes, wind-
screen washer, battery etc. )
– Change engine oil and engine oil filter
– Change pollen filter.
Page 255 of 307
VEHICLE MAINTENANCE
253
1Engine oil - 2Battery - 3Brake fluid -4
Windscreen/rearscreen/headlamp
washer fluid - 5Engine coolant fluid -
6Power steering fluid - 7Selespeed
transmission oil (2.0 JTS Selespeed ver-
sions)
CHECKING LEVELS
Never smoke while
working in the engine
compartment; gas and
inflammable vapours may be pre-
sent, with the risk of fire.
When topping up take
care not to confuse the
various types of fluids:
they are incompatible with one
another and could seriously dam-
age the vehicle.fig. 1 - 1.8 T. SPARK version
A0A0736b
A0A0681b
fig. 1a - 2.0 JTS version
Page 284 of 307
TECHNICAL SPECIFICATIONS
282
REFILLING
2.0JTS
Selespeed
63
7
7.2
–
4.4
2.0
0.6
1.2
0.52
2.5
4.2
3.2V6
63
7
7.2
–
5.9
2.0
–
1.2
0.52
2.5
4.2
1.8 T. SPARK
63
7
7.2
4.4
–
2.0
–
1.2
0.52
2.5
4.2
2.0JTS
63
7
7.2
–
4.4
2.0
–
1.2
0.52
2.5
4.2
Fuel tank: litres– including a reserve of litres
Engine cooling
system litres
Oil sump and filter litres
litres
Mechanical transmission/
differential litres
Selespeed transmission litres
Hydraulic power steering litres
Hydraulic brake circuit with
ABS device litres
Windscreen
washer reservoir: litres
– with headlamp washer litresSpecified fuels
and original lubricants
Unleaded Premium petrol with no
less than 95 R.O.N
Mixture of distilled water
andPARAFLU UP at 50%
SELENIA 20 K Alfa Romeo
SELENIA RACING
TUTELA CAR TECHNYX
TUTELA CAR CS SPEED
TUTELA GI/A
TUTELA TOP 4
for Alfa Romeo
Mixture of water and fluid
TUTELA
PROFESSIONAL SC 35
Page 285 of 307
TECHNICAL SPECIFICATIONS
283
JTD16V
63
7
7.2
4.5
2.0
1.2
0.52
2.5
4.2
Fuel tank: litres– including a reserve of litres
Engine cooling
system litres
Oil sump and filter litres
Mechanical transmission/
differential litres
Hydraulic power steering litres
Hydraulic brake circuit with
ABS device litres
Windscreen
washer reservoir: litres
– with headlamp washer litresSpecified fuels
and original lubricants
Diesel fuel for motor vehicles
(Specification EN590)
Mixture of distilled water and
PARAFLU UP at 50%
SELENIA WR
TUTELA CAR TECHNYX
TUTELA GI/A
TUTELA TOP 4
for Alfa Romeo
Mixture of water and fluid
TUTELA PROFESSIONAL SC 35
Page 287 of 307

TECHNICAL SPECIFICATIONS
285
UseGenuine fluids
and lubricants
TUTELA CAR
TECHNYX
TUTELA GI/A
TUTELA CAR CS SPEED
TUTELA STAR 500
TUTELA TOP 4
for Alfa Romeo
PARAFLU UP
TUTELA
PROFESSIONAL SC 35Applications
Mechanical gearbox
and differential
Power steering
Selespeed gearbox
electric control electro-
hydraulic actuator
CV joints on wheel side
Hydraulic brake and
clutch controls
Cooling circuits
Proportion:
50% water
and 50% Paraflu UP
To be used diluted or
undiluted Fluid and lubricant specifications
for correct car operation
Synthetic-based oil, grade SAE 75W-85,
that passes API GL-4 Plus specifications
Lubricant for hydrostatic transmissions that passes
"ATF DEXRON II" specifications
Special lubricant with "ATF DEXRON III" type additive
Lithium-soap-based grease with molybdenum bisulphate, NLGI 2 consistency
Synthetic fluid, F.M.V.S.S. n. 116, DOT 4, ISO 4925, SAE J-1704,
CUNA NC 956-01
Protective with antifreeze action, red colour, based
on inhibited monoethylen glycol and organic formula,
that passes CUNA NC 956-16, ASTM D 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11
IMPORTANTDo not top-up or mix with products having different properties
Lubricants and greases
for transmissions
Brake fluid
Protective agent for radiators
Windscreen and
rear window washer fluid