Page 206 of 357

CORRECT USE OF THE CAR
204
REMOVING FROM STORAGEBefore using your vehicle after a long pe-
riod of inactivity, the following operations
should first be carried out:
– Do not dust the outside of the vehicle.
– Visually check that there are no leaks
(oil, brake and clutch fluid, engine coolant,
etc.).
– Replace engine oil and filter.
– Check:
- brake-clutch fluid level
- level of engine coolant fluid.
– Check the air cleaner and replace if nec-
essary.
– Check tyre pressure and ensure that they
are not damaged, cracked or cut. If they are
they must be replaced.– Check the state of the drive belts.
– Reconnect the battery negative termi-
nal (–) after checking that the charge is ad-
equate.
– With the gear lever in neutral start the
engine and allow the engine to run for a few
seconds whilst repeatedly working the clutch
pedal.
USEFUL ACCESSORIESIn addition to the legal requirements, we
recommend keeping the following in the car
(fig. 1):
– first aid kit with non-alcoholic base dis-
infectant, steril gauzes, a roll of gauze, plas-
ters, etc.;
– torch;
– round-ended scissors;
– work gloves.fig. 1
A0B0389m
This operation must be per-
formed in the open. The
exhaust gases contain carbon
monoxide which is extremely toxic
and may also be lethal.
WARNING
Page 239 of 357

IN AN EMERGENCY
237
Remove the cover (A-fig. 73) to
gain access to the following relays/fuses
(fig. 74):
A.Engine radiator cooling fan 2
ndspeed
relay (T.SPARK versions).
B.Engine radiator cooling fan 1
stspeed re-
lay.
C.Fuel pump relay
D.Electronic injection relay
E.Climate control compressor relay
F.Timing variator relay (1.6 T.SPARK on-
ly) or engine radiator fan 2
ndspeed relay
(only 2.5 V6 24V, JTD and JTD 16V Multi-
jet versions).
G.Fuel oil heater relay (only Diesel ver-
sions).For JTD 20v Multijet version refer to
fig. 75For Diesel versions, depending on the op-
tions installed, there is a second bracket fas-
tened to the engine compartment rear bulk-
head for the following fuses (fig. 76):
A.MAXI-FUSE 30A: additional passenger
compartment heater 2
ndlevel relay.
B.MAXI-FUSE 30A: additional passenger
compartment heater 1stlevel relay.
WARNINGStrictly observe the specified
fuse ampere value: in case of doubt, con-
tact Alfa Romeo Authorized Services.
fig. 74
A0B0183m
fig. 76
A0B0619m
fig. 75
A0B0618m
Page 242 of 357
IN AN EMERGENCY
240
Remote controlControls lighting/Stop lightsRear control lighting from sidelightsSeat heating/Sunroof/Seat electrical adjustmentAir bag system
ABS systemAlfa Romeo CODE systemClimate control system
Engine cooling radiator fan:
First speed
– T.SPARK and JTS versions
– diesel versions
– 2.5 V6 24V versions
Second speed
– T.SPARK and JTS versions
– diesel versions– 2.5 V6 24V versionsPassenger compartment fan (petrol versions)Passenger compartment fan (diesel versions)
Electronic ignition and injection system Glow plugs and resistances on fuel oil filter (diesel versions)69
71
71
71
71
68
71
71
69
68
68
68
68
68
68
68
68
71
71
71
68
68 10A
10A
10A
30A
10A (*)
60A
10A (*)
7.5A
15A
50A
60A
40A
30A
40A
40A
40A
40A
7.5A
15A
15A
30A
70A 13
3
6
8
2 (*)
9
11 (*)
13
9
6
6
6
7
7
7
1
4
13
14
15
5
8SERVICES FUSE AMPERES FIGURE
Page 243 of 357
Fuel oil heater (JTD versions, JTD 16V Multijet)Services switched off with startingBattery power supply for Alfa Romeo CODE/Injection system(+15) key-controlled service supply (ignition switch)General service supply (petrol versions)General service supply (diesel versions)General service supplyAdditional heater (diesel version only)Oil pump supply (Selespeed versions only)
Selespeed gearbox(2.0 JTS version)
Automatic gearbox(2.5 V6 24V version)(*) Specific components and values depending on the version/market. If in doubt, especially for the replacement of fuses which protect safety circuits
and/or systems (Air bag, ABS, etc.), you are recommended to contact Alfa Romeo Authorized Services, also to locate the cause of the fuse tripping.
IN AN EMERGENCY
241
74
71
71
68
68
68
68
68
68
68
68
68
68 25A
7.5A
7.5A
30A
80A
80A
70A
70A
30A
30A
20A
40A
20A H
1
12
2
4
1
3
10
10
7
8
7
8
SERVICES FUSE AMPERES FIGURE
Page 252 of 357

CAR MAINTENANCE
250
20 40 60 80 100 120 140 160 180
Thousand of km
Change fuel filter (diesel versions only)Change air cleaner cartridge (petrol engines)Change air cleaner cartridge (diesel versions only)
Check and if necessary top up fluid levels (brakes, hydraulic clutch, power steering, windscreen wiper, battery, engine coolant, etc..) Check and if necessary top up Selespeed oil level (2.0 JTS version)Replacement of timing drive belt (*) and Poly-V accessory drive beltReplacement of counter-rotating shaft drive belt (only 2.0 JTS)Replacement of spark plugs (T.SPARK 16V, 2.0 JTS and 2.5 V6 24V versions) Check operation of engine control systems (through diagnosis)Check gearbox and differential oil levelCheck automatic gearbox oil level (2.5 V6 24V version)Change engine oil and oil filterChange brake fluid (or every 2 year)Replacement of dust/pollen filter
●●●●●●●●●
●●●●
●●●●●●●●●
●●●●●●●●●
●●●●●●●●●
●
●
●
●●●●
●●
●●●●●●●●●
●●●●●●●●●
●●●
●●●●●●●●●
(*) Or every 3 years in harsh conditions (cold – hot climates, stop and go city traffic, dusty areas or roads covered with sand and/or salt)
Or every 5 years, regardless of the mileage.
Page 253 of 357

CAR MAINTENANCE
251
ADDITIONAL
OPERATIONSEvery 1000 kmor before long journeys
check and if necessary top up:
– engine coolant level
– brake fluid/hydraulic clutch control flu-
id level
– power steering fluid level
– windscreen washer and headlamp wash-
er fluid level
– tyre pressure and conditions.
Every 3000 kmcheck the level of the
engine oil and top up if necessary.
You are recommended to use products of
the FL Selenia, designed and developed
expressly for Alfa Romeo cars (see the table
“Specifications of fluids and lubricants” in
the “Technical specifications” chapter).
ANNUAL INSPECTION
PROGRAMMEAn annual inspection programme
has been established for cars thet
cover less than 20,000 km (e.g.
10,000 km). It consists of the fol-
lowing:
– Check tyre conditions/wear and adjust
pressure if required (including the compact
spare wheel)
– Check lighting system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment lights,
glovebox light, warning lights of instrument
panel, etc.)
– Check windscreen and rear-screen
wiper/washer operation, adjust nozzles
– Check windscreen/rear-screen blade po-
sition/wear
– Check condition and wear of the front
brake pad
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication– Visually check the following: engine,
gearbox, transmission, piping (exhaust - fu-
el - brakes) rubber components (casings -
sleeves - bushings, etc..), brake and fuel
hoses
– Check battery charge condition
– Visually check the condition of the belts
and various controls
– Check and top up if necessary, the flu-
id levels (coolant, brake fluid, windscreen
washer fluid, battery, etc.)
– Change engine oil
– Replace engine oil filter
– Change pollen filter.
Page 254 of 357

CAR MAINTENANCE
252
WARNING
Engine oil
Should prevailing use of the car be under
one of the following specially heavy condi-
tions:
– trailer or caravan towing
– dusty roads
– short distances (less than 7-8 km) re-
peated and with external temperatures be-
low zero.
– frequently idling engines or long distance
low speed driving (e.g. taxis or door-to-door
deliveries) or in case of a long term inac-
tivity.
Replace engine oil more frequently than
required on
SERVICE SCHEDULE
.WARNING
Fuel oil filter
The variety of the degree of purity of the
fuel oil in commerce may make it necessary
to change the fuel oil filter more frequently
than stated in the Scheduled Maintenance
Programme. If the engine is “sobbing” it
is a sign that the filter needs changing.WARNING
Air cleaner
Using the car on dusty roads, change the
air cleaner more frequently than stated in
the Scheduled Maintenance Programme.
For any doubts about the intervals be-
tween engine oil and air cleaner changes
in relation to how the car is used, contact
Alfa Romeo Authorized Services.
Page 256 of 357
CAR MAINTENANCE
254
fig. fig. fig. 2 - 2.0 JTS version
A0B00436m
fig. 1 - 1.6 T.SPARK, 1.8 T.SPARK versions
A0B00174m
CHECKING FLUID
LEVELS1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid When topping up take
care not to confuse the var-
ious types of fluids: they
are all incompatible with one an-
other and could seriously damage
the car.
Never smoke while work-
ing in the engine compart-
ment; gas and inflammable
vapours may be present, with the
risk of fire.
WARNING