Page 14 of 452
EBU00150
1-CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS .............. 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Handlebar switches .............................. 4-7
Throttle lever ...................................... 4-11
Speed limiter ...................................... 4-13
Clutch lever ........................................ 4-15
Brake lever ......................................... 4-17
Brake pedal ........................................ 4-17
Parking brake lever ............................ 4-19
Shift pedal .......................................... 4-21
Fuel tank cap ...................................... 4-21
1234
Fuel cock............................................ 4-23
Starter (choke) .................................. 4-25
Seat.................................................... 4-27
Front shock absorber adjustment ...... 4-29
Rear shock absorber adjustment ....... 4-39
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-15
Chain.................................................. 5-17
Throttle lever ...................................... 5-17
Fittings and fasteners......................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Tires ................................................... 5-21
How to measure tire pressure ............ 5-25
Tire wear limit..................................... 5-27
5
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3-1
EBU00320
1-DESCRIPTION AND MACHINE
IDENTIFICATION1. Seat
2. Fuel tank cap
3. Radiator cap
4. Oil filter element
5. Brake pedal
6. Headlights
7. Fuel cock
8. Starter (choke)
9. Throttle stop screw
10. Fuse11. Tail/brake light
12. Coolant reservoir
13. Shift pedal
14. Engine oil tank
15. Clutch lever
16. Handlebar switches
17. Parking brake lever
18. Main switch
19. Throttle lever
20. Brake leverNOTE:_ The machine you have purchased may differ
slightly from those shown in the figures of this
manual. _
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Page 92 of 452
4-21 1. Shift pedal
1. Pédale de sélection
1. Pedal del cambio
1. Fuel tank cap
1. Bouchon du réservoir de carburant
1. Tapón del depósito de combustible
EBU00820
Shift pedal
This machine is equipped with a constant-mesh
5-speed transmission. The shift pedal is located
on the left side of the engine and is used in combi-
nation with the clutch when shifting.
EBU00920
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
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5-9
EBU14571
Fuel
Make sure there is sufficient gasoline in the tank.NOTE:_ If knocking or pinging occurs, use a different brand
of gasoline or higher octane grade. _CAUTION:_ Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and piston
rings, as well as to the exhaust system. _
Recommended fuel:
PREMIUM UNLEADED GASOLINE ONLY
For Europe:
PREMIUM UNLEADED GASOLINE
ONLY with a research octane number of
97 or higher
Fuel tank capacity:
Total:
10.0 L
Reserve:
1.9 L
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5-11 1. Fuel tank filler tube
2. Fuel level
1. Tube de remplissage du réservoir de carburant
2. Niveau de carburant
1. Tubo de llenado del depósito de combustible
2. Nivel de combustible
WARNING
_
Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is over-
filled, fuel could spill out due to heat from
the engine or the sun.
Be careful not to spill fuel, especially on
the engine or exhaust pipe which can
cause a fire and severe injury. Wipe up any
spilled fuel immediately.
Do not refuel right after the engine has
been running and is still very hot.
Be sure the fuel tank cap is closed secure-
ly.
_
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8-53 1. Panel 2. Bolt (× 2)
3. Quick fastener screw (× 2) 4. Fuel tank cap
1. Cache 2. Boulon (× 2)
3. Vis à serrage rapide (× 2)
4. Bouchon du réservoir de carburant
1. Panel 2. Perno (× 2)
3. Perno del fijador rápido (× 2)
4. Tapón del depósito de combustible
EBU14142
Spark plug inspection
Removal
1. Remove the seat. (See page 4-27 for seat re-
moval and installation procedures.)
2. Remove the bolts and the quick fastener
screws.
3. Remove the fuel tank cap by turning it coun-
terclockwise.
WARNING
_
Always turn off the engine when removing
the fuel tank cap.
Do not remove the fuel tank cap immedi-
ately after the engine has been running
and is still very hot.
Do not spill gasoline on the engine, ex-
haust pipe or muffler.
Never remove the fuel tank cap while
smoking, or in the vicinity of sparks, open
flames, or other sources of ignition such
as the pilot lights of water heaters and
clothes dryers.
_
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Page 322 of 452
8-55 1. Bolt
1. Boulon
1. Perno
1. Spark plug cap
1. Capuchon de bougie
1. Tapa de bujía
4. Pull the panel backward, and then remove it.
5. Install the fuel tank cap by turning it clock-
wise.
6. Remove the bolt, lift the rear of the fuel tank,
and then tilt it back.
WARNING
_ Before lifting the fuel tank, make sure that the
fuel cock is in the “OFF” position and the fuel
tank cap is securely tightened. Otherwise, fuel
may leak out of the carburetor or fuel tank. _7. Remove the spark plug cap.
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8-61
NOTE:_ If a torque wrench is not available when you are in-
stalling a spark plug, a good estimate of the correct
torque is 1/4 to 1/2 turn past finger tight. Have the
spark plug tightened to the specified torque as
soon as possible. _4. Install the spark plug cap.CAUTION:_ Do not use any tools to remove or install the
spark plug cap, otherwise the ignition coil cou-
pler may be damaged. The spark plug cap may
be difficult to remove because the rubber seal
on the end of the cap fits tightly. To remove the
spark plug cap, simply twist it back and forth
while pulling it out; to install it, twist it back
and forth while pushing it in. _5. Place the fuel tank in the original position,
and then install the bolt.
6. Remove the fuel tank cap by turning it coun-
terclockwise.
U5TG61.book Page 61 Friday, April 2, 2004 11:28 AM
