Page 142 of 452
5-19
EBU11620
Fittings and fasteners
Always check the tightness of chassis fittings and
fasteners before a ride. Take the machine to a
Yamaha dealer or refer to the Service Manual for
correct tightening torque.
EBU10030
Lights
Check the headlights and tail/brake light to make
sure they are in working condition. Repair as nec-
essary for proper operation.
EBU11700
Switches
Check the operation of all switches. Have a
Yamaha dealer repair as necessary for proper op-
eration.
U5TG61.book Page 19 Friday, April 2, 2004 11:28 AM
Page 275 of 452

8-8 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
Engine oil filter element
Replace.Drive chain
Check and adjust slack/alignment/clean/lube.Front brake*Check free play/operation/fluid leakage/
See NOTE Page 8-9.
Correct if necessary.Rear brake*Check operation/fluid leakage/See NOTE Page 8-9.
Correct if necessary.Clutch*Check operation.
Adjust if necessary.Wheels*Check balance/damage/runout.
Replace if necessary.Wheel bearings*Check bearing assemblies for looseness/damage.
Replace if damaged.Steering system*Check operation.
Repair if damaged.
Check toe-in.
Adjust if necessary.Front and rear
suspension*Check operation.
Correct if necessary.Upper and lower arm
pivot and steering shaft*Lubricate every 6 months with lithium-soap-based grease.Rear arm pivot*
Lubricate every 6 months with lithium-soap-based grease.Fittings and fasteners*Check all chassis fittings and fasteners.
Correct if necessary.Lights and switches*Check operation.
Adjust headlight beams.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
U5TG61.book Page 8 Friday, April 2, 2004 11:28 AM
Page 320 of 452
8-53 1. Panel 2. Bolt (× 2)
3. Quick fastener screw (× 2) 4. Fuel tank cap
1. Cache 2. Boulon (× 2)
3. Vis à serrage rapide (× 2)
4. Bouchon du réservoir de carburant
1. Panel 2. Perno (× 2)
3. Perno del fijador rápido (× 2)
4. Tapón del depósito de combustible
EBU14142
Spark plug inspection
Removal
1. Remove the seat. (See page 4-27 for seat re-
moval and installation procedures.)
2. Remove the bolts and the quick fastener
screws.
3. Remove the fuel tank cap by turning it coun-
terclockwise.
WARNING
_
Always turn off the engine when removing
the fuel tank cap.
Do not remove the fuel tank cap immedi-
ately after the engine has been running
and is still very hot.
Do not spill gasoline on the engine, ex-
haust pipe or muffler.
Never remove the fuel tank cap while
smoking, or in the vicinity of sparks, open
flames, or other sources of ignition such
as the pilot lights of water heaters and
clothes dryers.
_
U5TG61.book Page 53 Friday, April 2, 2004 11:28 AM
Page 412 of 452
8-145
WARNING
_ Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces. _
U5TG61.book Page 145 Friday, April 2, 2004 11:28 AM
Page 434 of 452
10-5
Wheel travel:
Front
Rear230.0 mm
256.0 mm
Electrical:
Ignition system
Generator system
Battery type/voltage capacityDC-C.D.I.
A.C. magneto
GT7B-4/12 V, 6.5 Ah
Headlight type: Krypton bulb
Bulb voltage, wattage
× quantity:
Headlight
Tail/brake light
Indicator/warning lights:
Neutral
Coolant temperature12 V, 30 W/30.0 W
× 2
12 V, 5 W/21.0 W
× 1
12 V, 1.7 W
× 1
12 V, 1.7 W
× 1
Fuse: 15.0 AMODEL YFZ450
U5TG61.book Page 5 Friday, April 2, 2004 11:28 AM