Page 102 of 452
4-31 1. Spring preload adjusting nut
2. Locknut 3. Special wrench
1.Écrou de réglage de la précontrainte de ressort
2. Contre-écrou 3. Clé spéciale
1. Tuerca de ajuste de precarga del resorte
2. Contratuerca 3. Llave especial
A. Spring length
A. Longueur du ressort
A. Longitud del muelle
Adjust the spring preload as follows.
1. Loosen the locknut.
2. Turn the adjusting nut in direction
a to in-
crease the spring preload and in direction
b
to decrease the spring preload.
3. The length of the spring (installed) changes
1.5 mm per turn of the adjusting nut.NOTE:_ A special wrench can be obtained at a Yamaha
dealer to make this adjustment. _4. Tighten the locknut to the specified torque.Measurement
A:
Installed length:
Minimum (hard): 248 mm
Standard: 255 mm
Maximum (soft): 263 mm
Tightening torque:
Locknut:
30 Nm (3.0 m·kgf)
U5TG61.book Page 31 Friday, April 2, 2004 11:28 AM
Page 114 of 452
4-43 1. Bolt (× 4) 2. Air filter case
1. Boulon (× 4) 2. Boîtier de filtre à air
1. Perno (× 4) 2. Caja del filtro de aire
1. Spring preload adjusting nut
2. Locknut 3. Special wrench
1.Écrou de réglage de la précontrainte de ressort
2. Contre-écrou 3. Clé spéciale
1. Tuerca de ajuste de precarga del resorte
2. Contratuerca 3. Llave especial
4. Loosen the locknut.
5. Turn the adjusting nut in direction
a to in-
crease the spring preload and in direction
b
to decrease the spring preload.NOTE:_ A special wrench can be obtained at a Yamaha
dealer to make this adjustment. _6. The length of the spring (installed) changes
1.5 mm per turn of the adjusting nut.
U5TG61.book Page 43 Friday, April 2, 2004 11:28 AM
Page 116 of 452
4-45 A. Spring length
A. Longueur du ressort
A. Longitud del muelle
7. Tighten the locknut to the specified torque.CAUTION:_ Always tighten the locknut against the adjust-
ing nut, and then tighten it to the specified
torque. _8. Place the air filter case in the original position,
connect the air intake duct, and then tighten
the clamp screw at the carburetor side.
9. Install the bolts, and then connect the hose.
10. Install the seat.Measurement
A:
Installed length:
Minimum (hard): 237 mm
Standard: 244 mm
Maximum (soft): 251 mm
Tightening torque:
Locknut:
45 Nm (4.5 m·kgf)
U5TG61.book Page 45 Friday, April 2, 2004 11:28 AM
Page 124 of 452

5-1
EBU01130
1-PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, lever free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7, 8-79,
8-83–8-89
Rear brakeCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-81–8-87, 8-91
ClutchCheck operation, condition and lever free play. 8-99
Parking brakeCheck operation, condition and cable length. 8-93–8-95
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13, 8-23–8-39
Coolant reservoirCheck coolant level in reservoir.
Fill with coolant if necessary.5-15–5-17,
8-41–8-51
Drive chainCheck chain slack and condition.
Adjust if necessary.5-17, 8-101–8-109
ThrottleCheck for proper throttle cable operation and free play. 5-17, 8-77
Wheels and tiresCheck tire pressure, wear and damage.5-21–5-27,
8-121–8-123
Fittings and fastenersCheck all fittings and fasteners. 5-19
Lights and switchesCheck for proper operation.5-19, 8-97,
8-133–8-141
U5TG61.book Page 1 Friday, April 2, 2004 11:28 AM
Page 360 of 452
8-93 1. Locknut 2. Adjusting bolt
A. Cable length
1. Contre-écrou 2. Boulon de réglage
A. Longueur de câble
1. Contratuerca 2. Perno de ajuste
A. Longitud del cable
1. Locknut 2. Adjusting nut
1. Contre-écrou 2.Écrou de réglage
1. Contratuerca 2. Tuerca de ajuste
EBU14160
Parking brake adjustment
Parking brake adjustment may be required if the
parking brake does not hold properly. The cable
length
A should be adjusted to 56–60 mm.
1. Loosen the locknut and the adjusting nut on
the brake cable below the fuel tank.
2. Fully loosen the locknut and the adjusting bolt
at the rear brake caliper.
3. Turn the adjusting nut on the brake cable in
direction
a to increase the cable length or in
direction
b to decrease the cable length.NOTE:_ If the cable cannot be adjusted to specification,
consult a Yamaha dealer. _4. Tighten the locknut on the brake cable.
U5TG61.book Page 93 Friday, April 2, 2004 11:28 AM
Page 430 of 452
10-1
EBU04280
1-SPECIFICATIONS
MODEL YFZ450
Dimension:
Overall length
Overall width
Overall height
Seat height
Wheel base
Ground clearance
Minimum turning radius1,840 mm
1,170 mm
1,090 mm
800 mm
1,280 mm
255 mm
3,500 mm
Basic weight:
With oil and full fuel tank 169.0 kg
Engine:
Type
Cylinder arrangement
Displacement
Bore
× stroke
Compression ratio
Starting system
Lubrication systemLiquid-cooled, 4-stroke, DOHC
Forward inclined single cylinder
439.0 cm
3
95.0
× 62.0 mm
11.90 : 1
Electric starter
Dry sump
U5TG61.book Page 1 Friday, April 2, 2004 11:28 AM