EBU00015
1-CONTENTS
LOCATION OF THE WARNING
AND SPECIFICATION LABELS ............. 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights ................. 4-3
Handlebar switches ........................... 4-11
Throttle lever ..................................... 4-15
Speed limiter ...................................... 4-17
Clutch lever ....................................... 4-19
Brake lever ......................................... 4-19
Brake pedal ........................................ 4-21
Parking brake lever ............................ 4-23
Shift pedal ......................................... 4-27
Reverse knob .................................... 4-27
1234
Fuel tank cap .................................... 4-29
Fuel cock............................................ 4-29
Starter (choke) .................................. 4-31
Seat.................................................... 4-33
Front shock absorber adjustment ...... 4-35
Rear shock absorber adjustment ....... 4-37
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-15
Chain ................................................. 5-17
Throttle lever ...................................... 5-19
Fittings and fasteners......................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Tires .................................................. 5-21
How to measure tire pressure ........... 5-25
Tire wear limit .................................... 5-27
5
U5LP64.book Page 1 Thursday, April 1, 2004 4:53 PM
5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brakeCheck operation, lever free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-67–8-75
Rear brakeCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-67–8-73, 8-77
ClutchCheck operation, condition and lever free play. 8-85
Parking brakeCheck operation, condition and cable length. 8-79–8-81
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13, 8-19–8-33
Coolant reservoirCheck coolant level in reservoir.
Fill with coolant if necessary.5-15–5-17,
8-35–8-45
Drive chainCheck chain slack and condition.
Adjust if necessary.5-17, 8-87–8-93
ThrottleCheck for proper throttle cable operation and free play. 5-19, 8-63
Wheels and tiresCheck tire pressure, wear and damage.5-21–5-27,
8-103–8-105
Fittings and fastenersCheck all fittings and fasteners. 5-19
Lights and switchesCheck for proper operation.5-19, 8-83,
8-115–8-125
U5LP64.book Page 1 Thursday, April 1, 2004 4:53 PM
