EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator lights ...................................... 4-3
Handlebar switches .............................. 4-5
Start switch .......................................... 4-7
Throttle lever ........................................ 4-9
Speed limiter ...................................... 4-11
Clutch lever ........................................ 4-13
Brake lever ......................................... 4-13
Brake pedal ........................................ 4-15
Parking brake lever ............................ 4-17
Shift pedal .......................................... 4-21
1234
Drive select lever ............................... 4-21
Fuel tank cap ..................................... 4-23
Fuel cock............................................ 4-23
Starter (choke) .................................. 4-27
Seat.................................................... 4-29
Front shock absorber adjustment ...... 4-31
Rear shock absorber adjustment ....... 4-33
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Chain.................................................. 5-13
Throttle lever ...................................... 5-15
Fittings and fasteners......................... 5-15
Lights ................................................. 5-15
Switches............................................. 5-15
Tires ................................................... 5-17
How to measure tire pressure ............ 5-21
Tire wear limit..................................... 5-23
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U5YT61.book Page 1 Wednesday, April 7, 2004 3:59 PM
5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-5–5-7,
8-47–8-57
ClutchCheck operation, condition and lever free play. 8-67
Parking brakeCheck operation, condition and cable length. 8-59–8-63
FuelCheck fuel level.
Fill with fuel if necessary.5-9–5-11
Engine oilCheck oil level.
Fill with oil if necessary.5-13, 8-17–8-27
Drive chainCheck chain slack and condition.
Adjust if necessary.5-13, 8-69–8-73
ThrottleCheck for proper throttle cable operation and free play. 5-15, 8-45
Wheels and tiresCheck tire pressure, wear and damage.5-17–5-23,
8-85–8-87
Fittings and fastenersCheck all fittings and fasteners. 5-15
Lights and switchesCheck for proper operation.5-15, 8-65,
8-97–8-105
U5YT61.book Page 1 Wednesday, April 7, 2004 3:59 PM
