2005 YAMAHA VX110 Engine oil

7-14
E
–+ELECIGNITION SYSTEM
IGNITION SPARK
WARNING
When checking the spark gap, do not
touch any of the connections of the spark
checker/ignition tester lead wires.
When performing the spark gap test, take
special care not to let sparks leak out of
the removed spark plug cap.
When performing the spark gap check,
keep flammable gas or liquids away,
since this test can produce sparks.
1. Check:
Ignition spark
Weak →
Check the ECM output peak
voltage.
Check the ignition coil for resistance.
Checking steps:
Connect the spark plug cap to the special
service tool.
Spark checker:
YM-34487
Ignition tester:
90890-06754
Crank the engine and observe the igni-
tion system spark through the discharge
window.
OK
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7-15
E
–+ELECIGNITION SYSTEM
IGNITION SYSTEM PEAK VOLTAGE
WARNING
When checking the electrical components,
do not touch any of the connections of the
digital tester lead wires.
NOTE:
If there is no spark, or the spark is weak,
continue with the ignition system test.
If a good spark is obtained, the problem is
not with the ignition system, but possibly with
the spark plug(s) or another component.
1. Measure:
ECM output peak voltage
Below specification →
Measure the
pickup coil output peak voltage.
NOTE:
When measuring the ECM output peak volt-
age while cranking the engine, disconnect
the ignition coil couplers for all cylinders
except for the cylinder being measured.
To crank the engine, connect the engine
shut-off cord (lanyard) to the engine shut-off
switch, and then press the start switch.
Test harness (2 pins):
New: YB-06867
Current: YB-06767
Test harness FWY-2 (2 pins):
New: 90890-06867
Current: 90890-06767
ECM output peak voltage:
Black/red (B/R) –
Red/yellow (R/Y)
Black/white (B/W) –
Red/yellow (R/Y)
Black/yellow (B/Y) –
Red/yellow (R/Y)
Black/green (B/G) –
Red/yellow (R/Y)
r/minLoaded
Cranking 2,000 3,500
V 90 130 140
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7-16
E
–+ELECIGNITION SYSTEM
2. Measure:
Pickup coil output peak voltage
Below specification →
Replace the
pickup coil.
Above specification →
Replace the
ECM.
NOTE:
To crank the engine, connect the engine shut-
off cord (lanyard) to the engine shut-off switch,
and then press the start switch and engine
stop switch simultaneously.
Test harness (3 pins):
New: YB-06877
Current: YB-06777
Test harness HM090-3 (3 pins):
New: 90890-06877
Current: 90890-06777
Pickup coil output peak voltage:
White/black (W/B) –
Black/orange (B/O)
r/minUnloaded Loaded
Cranking 2,000 3,500
V 8.0 6.9 19.4 25.1
3. Measure:
Lighting coil output peak voltage
Below specification →
Replace the light-
ing coil.
Test harness (3 pins):
New: YB-06870
Current: YB-06770
Test harness SMT250-3 (3 pins):
New: 90890-06870
Current: 90890-06770
Lighting coil output peak voltage:
Green (G) – Green (G)
r/minUnloaded
Cranking 2,000 3,500
V 7.8 24.5 41.6
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7-18
E
–+ELEC
IGNITION COIL
1. Measure:
Primary coil resistance
Out of specification →
Replace.
NOTE:
When measuring a resistance of 10 Ω
or less
using a digital tester, the correct measurement
cannot be obtained because of the tester’s
internal resistance.
Refer to “Low resistance measurement”.
Primary coil resistance:
1.19–1.61
Ω at 20 °C (68 °F)
2. Measure:
Secondary coil resistance
Out of specification →
Replace.
Secondary coil resistance:
8.5–11.5 k
Ω at 20 °C (68 °F)
ENGINE STOP SWITCH
1. Check:
Engine stop switch continuity
Out of specification →
Replace.
Engine stop switch continuity
(black coupler)
Clip PositionLead color
White Black
InstalledFree
Push
RemovedFree
Push
IGNITION SYSTEM
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7-31
E
–+ELECFUEL CONTROL SYSTEM
FUEL CONTROL SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
B/W
B/O
B/O
B/R
P/R
P/R
P/W
P/W
B/O
L/B
B/WB/R
B/O
P/RP/W
G
O
W
O
OLG
WR/YP/GY/G
B
OL
PB
Pu/RPu/B
Pu/GPu/Y
P/W
R/Y
W/B
Y/WL/R
B
BBP
P
P
BBP
R/Y
B/OL/BB/OL/B
P/G
P/W
B/O
B/O
B/YB/YR/Y
R/Y
R/Y
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/Y
R/YY/W
Y/GL/R
O
P
P
O
R
R
L
R
R
B
BLBL
B
B/GPPB
W/BR/YB RW
9 87
E
E E E FGH I3
4
56 2 1
0
A
B
C
D J
K
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (10 A)
5Fuse (10 A)
6Starter relay
7Main and fuel pump relay
8Electronic control throttle valve
relay9Slant detection switch
0Sensor assembly
(intake air pressure and intake
air temperature)
AEngine temperature sensor
BThermoswitch (engine)
CThermoswitch (exhaust)
DOil pressure switch
EFuel injectorFECM
GThrottle body assembly
HAccelerator position sensor
IElectric fuel pump
JFuel sender
KMultifunction meter
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7-34
E
–+ELECFUEL CONTROL SYSTEM
FUEL INJECTOR
Refer to “FUEL INJECTION SYSTEM”
in Chapter 4.
MAIN AND FUEL PUMP RELAY
Refer to “IGNITION SYSTEM”.
OIL PRESSURE SWITCH
Refer to “INDICATION SYSTEM”.
THERMOSWITCH (ENGINE)
Refer to “IGNITION SYSTEM”.
THERMOSWITCH (EXHAUST)
Refer to “IGNITION SYSTEM”.
SLANT DETECTION SWITCH
Refer to “IGNITION SYSTEM”.
REMOTE CONTROL UNIT
(DELUXE MODEL ONLY)
Refer to “REMOTE CONTROL SYS-
TEM (DELUXE MODEL ONLY)”.
THROTTLE POSITION SENSOR
Refer to “IGNITION SYSTEM”.
ACCELERATOR POSITION SENSOR
Refer to “IGNITION SYSTEM”.
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7-47
E
–+ELECOFF THROTTLE STEERING SYSTEM
STEERING SENSOR
1. Check:
Steering sensor
Malfunction → Replace the steering
sensor.
Checking steps:
Turn the handlebar all the way to the left
or right, and then release it.
Install a plastic tie 1 loosely around the
center of the handlebar grip as shown.
Hook a spring gauge 2 onto the plastic
tie.
Hold the spring gauge at a 90° angle
from the handlebar, and then pull the
spring gauge with a force of 10 kgf
(22 lb).
When handlebar
pulledWhen handlebar
not pulled
ON OFF
Check that the following is displayed in
the “Engine Monitor” window of the
Yamaha Diagnostic System.
Use the same procedure to check that
the steering sensor operates correctly
when the handlebar is turned to both the
left and right. Replace the steering sen-
sor if it is a malfunction.
1
2
ECM
Refer to “IGNITION SYSTEM”.
PICKUP COIL
Refer to “IGNITION SYSTEM”.
THROTTLE POSITION SENSOR
Refer to “IGNITION SYSTEM”.
ACCELERATOR POSITION SENSOR
Refer to “IGNITION SYSTEM”.
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7-48
E
–+ELECINDICATION SYSTEM
INDICATION SYSTEM
WIRING DIAGRAM
10A
10A
3A
30A20A
RR
BBR
BBr
BBr
B/OW/B
B/O
B/O
WR
Y
G
O
BW
Y
W
G/OW/B
Y/GR/Y
B
PB
Pu/RPu/B
Pu/GPu/Y
P/W
B/G
R/Y
W/B
B/Y
Y/WL/R
B/RB/W
B
B
BBP
P
PBBP
R/Y
B/G
G/OB/OG/O
P/W
B/OB/YB/YR/Y
R/Y
R/Y
B/LL/YL/B
R/YPu/G
Pu/Y
Pu/B
Pu/RR/Y
R/Y
R/Y
R/YB/YR/Y
R/Y
B/O
B/RR/Y
R/Y
R/YY/W
Y/GL/R
Y
P
P
O
O
R
R
R
B
G
BR
Y
B/YR/W
BRW
P
PB
B/LL/R
L/RL/B
B/WR
BW/BR/YL/RL/YL/B Gy B/G
YB/YR/Y
98
A
A A
A
G
G GG
H IJ K4 3
5
67 2 1
0
0 0
0
B
C
D
E
F LM
N
1Battery
2Fuse (30 A)
3Fuse (20 A)
4Fuse (3 A)
5Fuse (10 A)
6Fuse (10 A)
7Starter relay
8Main and fuel pump relay9Electronic control throttle valve
relay
0Ignition coil
ASpark plug
BCam position sensor
CEngine temperature sensor
DThermoswitch (engine)
EThermoswitch (exhaust)
FOil pressure switchGFuel injector
HRemote control unit
(Deluxe model only)
IECM
JPickup coil
KBuzzer
LFuel sender
MSpeed sensor
NMultifunction meter
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