Page 318 of 347
8-25
E
HULL
HOOD
REMOTE CONTROL CABLES AND
SPEED SENSOR LEAD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
14 Shift cable end 1 Deluxe model only
15 Grommet 1 Deluxe model only
16 Nut 1 Deluxe model only
17 Shift cable 1 Deluxe model only
18 Seal 1 Deluxe model only
Reverse the removal steps for installation.
ProCarManuals.com
Page 321 of 347
8-28
E
HULL
HOODSEAT AND HAND GRIP
SEAT AND HAND GRIP
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
SEAT AND HAND GRIP
REMOVALFollow the left “Step” for removal.
1 Seat assembly 1
2Bolt 2
3 Seat lock assembly 1
4 Nut/washer 4/4
5Bolt 4
6 Hand grip 1
7Bolt 1
10
11 10
12
8
4
2
3
9
7
5
6
1
6 × 40 mm
6.4 N • m (0.64 kgf • m, 4.6 ft • Ib)
2
6 × 30 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
10 × 20 mm
26 N • m (2.6 kgf • m, 19 ft • Ib)
LT
271
LT
271
LT
271
ProCarManuals.com
Page 322 of 347
8-29
E
HULL
HOODSEAT AND HAND GRIP
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8 Spring washer/washer 1/1
9 Projection 1
10 Nut/washer 2/2
11 Bolt 2
12 Seat bracket 1
Reverse the removal steps for installation.
10
11 10
12
8
4
2
3
9
7
5
6
1
6 × 40 mm
6.4 N • m (0.64 kgf • m, 4.6 ft • Ib)
2
6 × 30 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
10 × 20 mm
26 N • m (2.6 kgf • m, 19 ft • Ib)
LT
271
LT
271
LT
271
ProCarManuals.com
Page 324 of 347
8-31
E
HULL
HOODEXHAUST SYSTEM
EXHAUST SYSTEM
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
EXHAUST SYSTEM REMOVAL
Follow the left “Step” for removal.
Deck beam Refer to “SEAT AND HAND GRIP”.
Jet pump unit assembly Refer to “JET PUMP UNIT” in Chapter 6.
NOTE:
When removing the water lock and exhaust
joint, it is not necessary to remove the jet
pump unit.
1 Band 1
2 Joint clamp 1 1
3 Hose clamp 1 1
4 Water lock 1
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
ProCarManuals.com
Page 325 of 347
8-32
E
HULL
HOODEXHAUST SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
5 Joint clamp 2 1
6 Joint 1
7 Joint clamp 3 1
8 Joint clamp 4 1
9 Joint 1
10 Exhaust joint 1
11 Nut/washer 6/6
12 Exhaust valve 1
13 Hose clamp 1 1
14 Rubber hose 1
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
ProCarManuals.com
Page 326 of 347
8-33
E
HULL
HOODEXHAUST SYSTEM
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
15 Hose clamp 2 1
16 Water tank 1
17 Rubber hose 1
18 Plate 1
Reverse the removal steps for installation.
3
1 2
6
7
9
85
4 14
13
15 1817
12
1116
10
F1K3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
2nd 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib) 1st 2.4 N • m (0.24 kgf • m, 1.7 ft • Ib)
ProCarManuals.com
Page 329 of 347
8-36
E
HULL
HOODDECK AND HULL
DECK AND HULL
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
DECK AND HULL DISASSEMBLY
Follow the left “Step” for disassembly.
1Nut 1
2 Spout 1
3Nut 2
4 Cleat 1
5Plate 2
6 Bolt/collar 10/10
7 Sponson 2
8 Nut/washer 4/4
9 Screw/washer 4/4
10 Drain plug 2
11 Seal 2
453
7
6
1 2
5
LT
572
16
16
19
17
18
9 10111315
1412
6 × 20 mm
13 N • m (1.3 kgf • m, 9.4 ft • Ib)6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
8 × 45 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
5 × 25 mm
2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
LT
572
LT
8
14
20
15 N • m (1.5 kgf • m, 11 ft • Ib)
ProCarManuals.com
Page 330 of 347
8-37
E
HULL
HOODDECK AND HULL
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
12 Nut 4
NOTE:
To remove the cleat, remove the exhaust
system first.
13 Cleat 2
14 Plate 4
15 Seal 2
16 Nut/washer 5/5
17 Bolt 2
18 Protector 1
19 Bolt 2
20 Bow eye 1
Reverse the disassembly steps for
assembly.
453
7
6
1 2
5
LT
572
16
16
19
17
18
9 10111315
1412
6 × 20 mm
13 N • m (1.3 kgf • m, 9.4 ft • Ib)6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
8 × 45 mm
16 N • m (1.6 kgf • m, 12 ft • Ib)
15 N • m (1.5 kgf • m, 11 ft • Ib)
5 × 25 mm
2.0 N • m (0.2 kgf • m, 1.4 ft • Ib) 5.4 N • m (0.54 kgf • m, 3.9 ft • Ib)
LT
572
LT
8
14
20
15 N • m (1.5 kgf • m, 11 ft • Ib)
ProCarManuals.com