2005 YAMAHA VX110 diagram

8-2
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR REMOVAL
Follow the left “Step” for removal.
1 Handlebar switch coupler 2
2 Plastic tie 1
NOTE:
Fasten the buzzer lead, steering sensor
lead, start switch lead, engine shut-off
switch lead, and multifunction meter lead
with a plastic tie.
3 Corrugated tube 1
4 Grommet 1
4 5
3
4
3
7
2
FWD
6
11
6
ProCarManuals.com

8-3
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
5 Throttle cable 1
NOTE:
Pass the throttle cable and wiring harness
through the grommet, and then fit the grom-
met into the steering column.
6 Handlebar switch lead 1
7 Handlebar assembly 1
Reverse the removal steps for installation.
4 5
3
4
3
7
2
FWD
6
11
6
ProCarManuals.com

8-4
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
HANDLEBAR DISASSEMBLY
Follow the left “Step” for disassembly.
1Bolt 2
2 Grip end 2
3Screw 2
NOTE:
Tighten the screw from the engine stop
switch side.
4 Handlebar switch assembly 1
5Screw 2
ProCarManuals.com

8-5
E
HULL
HOODHANDLEBAR
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
6 Throttle lever assembly 1
7 Handlebar grip 2
NOTE:
Apply adhesive to the handlebar and the
inner surface of the handlebar grip.
8 End plate 2
9 Handlebar 1
Reverse the disassembly steps for
assembly.
ProCarManuals.com

8-8
E
HULL
HOODFRONT HOOD
FRONT HOOD
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
FRONT HOOD REMOVAL
Follow the left “Step” for removal.
1 Bolt/washer/nut 2/2/2
2 Front hood assembly 1
3Bolt 2
4 Hood lock assembly 1
5 Hinge assembly 1
6Bolt 4
7 Nut/washer 4/4 Deluxe model only
8 Left mirror/seal 1/1 Deluxe model only
4
31011
13
8 7 1
9
52
12
6
5 × 20 mm
1.9 N • m (0.19 kgf • m, 1.4 ft • Ib)
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
242
LT
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)LT
242
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
LT
572
LT
6 × 95 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
1
ProCarManuals.com

8-9
E
HULL
HOODFRONT HOOD
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9 Right mirror/seal 1/1 Deluxe model only
10 Rivet 4
11 Storage compartment panel 1
12 Bolt 2
13 Lid lock hook 1
Reverse the removal steps for installation.
4
31011
13
8 7 1
9
52
12
6
5 × 20 mm
1.9 N • m (0.19 kgf • m, 1.4 ft • Ib)
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
242
LT
6 × 18 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)LT
242
LT
15 N • m (1.5 kgf • m, 11 ft • Ib)
LT
572
LT
6 × 95 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
1
ProCarManuals.com

8-11
E
HULL
HOODENGINE HATCH COVER
ENGINE HATCH COVER
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
ENGINE HATCH COVER
REMOVALFollow the left “Step” for removal.
1 Band 1
2 Grommet 1
3 Bolt/washer/nut 4/4/4
4Bolt 4
5 Bolt 1 Deluxe model only
6 Damper stopper 1 Deluxe model only
7 Screw 2 Deluxe model only
5
10
118 7
6
2
9
4
33
34 3
1
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)5 × 14 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
5 × 16 mm
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3
3
3
10
7
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
4
LT
572
LT
LT
572
LT
LT
572
LT
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LTFWD
ProCarManuals.com

8-12
E
HULL
HOODENGINE HATCH COVER
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
8 Shift lever handle 1 Deluxe model only
9 Engine hatch cover 1
10 Bolt 4
11 Multifunction meter 1
Reverse the removal steps for installation.
5
10
118 7
6
2
9
4
33
34 3
1
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)5 × 14 mm
3.9 N • m (0.39 kgf • m, 2.8 ft • Ib)
5 × 16 mm
3.7 N • m (0.37 kgf • m, 2.7 ft • Ib)
3
3
3
10
7
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
LT
572
LT
4
LT
572
LT
LT
572
LT
LT
572
LT
6 × 23 mm
6.9 N • m (0.69 kgf • m, 5.0 ft • Ib)
LT
572
LTFWD
ProCarManuals.com