2005 YAMAHA TTR125 set clock

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GEN
INFO
CONTROL FUNCTIONS
EC158010
FUEL COCK
The fuel cock supplies fuel from the tank to
carburetor while filtering the fuel. The fuel cock
has the three positions:
OFF: With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not running.
ON: With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
RES: This indicates reserve. If you run out of
fuel while riding, move the lever to this
position. FILL THE TANK AT THE
FIRST OPPORTUNITY. BE SURE TO
SET THE LEVER TO “ON” AFTER
REFUELING.
EC159000
STARTER KNOB (CHOKE)
When cold, the engine requires a richer air-fuel
mixture for starting. A separate starter circuit,
which is controlled by the starter knob 1, sup-
plies this mixture. Pull the starter knob out to
open the circuit for starting. When the engine
has warmed up, push it in to close the circuit.
FUEL TANK CAP
Remove the fuel tank cap 1 by turning coun-
terclockwise.
WARNING
Do not overfill the fuel tank. Avoid spilling
fuel on the hot engine.
1
SIDESTAND
This sidestand 1 is used to support only the
machine when standing or transporting it.
WARNING
Never apply additional force to the side-
stand.
Hold up the sidestand before starting out.

SPEC
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MAINTENANCE SPECIFICATIONS
Stem runout limit----0.01 mm
(0.0004 in)
Valve seat width IN0.9 ~ 1.1 mm
(0.0354 ~ 0.0433 in)1.6 mm
(0.0630 in)
EX 0.9 ~ 1.1 mm
(0.0354 ~ 0.0433 in)1.6 mm
(0.0630 in)
Valve spring:
Free length IN 32.55 mm (1.28 in) 31.2 mm
(1.23 in)
EX 32.55 mm (1.28 in) 31.2 mm
(1.23 in)
Set length (valve closed) IN 25.6 mm (1.01 in) ----
EX 25.6 mm (1.01 in) ----
Compressed pressure
(installed) IN 137.5 ~ 158.1 N
(14.0 ~ 16.1 kg, 30.86 ~ 35.49 lb)----
EX 137.5 ~ 158.1 N
(14.0 ~ 16.1 kg, 30.86 ~ 35.49 lb)----
Tilt limit * IN ---- 2.5˚/1.4 mm
(2.5˚/0.06 in)
EX ---- 2.5˚/1.4 mm
(2.5˚/0.06 in)
Direction of winding
(top view) IN Clockwise ----
EX Clockwise ---- Item Standard Limit

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INSP
ADJ
BRAKE PEDAL HEIGHT ADJUSTMENT
1. Check:
Brake pedal height a
Out of specification → Adjust.
2. Adjust:
Brake pedal height
FRONT BRAKE PAD INSPECTION AND
REPLACEMENT (TT-R125LW/TT-R125LWE)
1. Remove:
Plug
2. Inspect:
Brake pad thickness a
Out of specification → Replace as a set.
Brake pedal height a:
1 mm (0.04 in)
Pedal height adjustment steps:
Loosen the locknut 1.
Turn the adjusting bolt 2 until the pedal
height a is within specified height.
Tighten the locknut.
Brake pad thickness a:
Standard
4.0 mm
(0.16 in)0.8 mm
(0.03 in)
3. Replace:
Brake pad
Brake pad replacement steps:
Remove the brake caliper support bolt 1.
Turn the brake caliper 2 counterclock-
wise a.
Replace the brake pads 3.
BRAKE PEDAL HEIGHT ADJUSTMENT/FRONT BRAKE PAD
INSPECTION AND REPLACEMENT (TT-R125LW/TT-R125LWE)

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ENGCLUTCH AND PRIMARY DRIVEN GEAR
Clutch
1. Install:
Conical spring washer 1
Thrust plate 2
Primary driven gear 3
Thrust plate 4
Clutch boss 5
2. Install:
Lock washer
Nut (clutch boss) 1
NOTE:
Use the clutch holding tool 2 to hold the clutch
boss.
ÅFor USA and CDN
ıExcept for USA and CDN
3. Bend:
Lock washer tab
Clutch holding tool:
YM-91042/90890-04086
New
T R..60 Nm (6.0 m · kg, 43 ft · lb)
Å
ı
4. Install:
Friction plate 1
Clutch plate 2
NOTE:
Install the clutch plates and friction plates
alternately on the clutch boss, starting with a
friction plate and ending with a friction plate.
Apply the engine oil on the friction plates and
clutch plates.
Be sure to install a clutch plate with projec-
tion a offset approximately 90˚ from previ-
ous plates projection. Continue this
procedure in a clockwise direction until all
clutch plates are installed.