PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU02939
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
EW000115
Securely support the scooter so thatthere is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.To check the operation
1. Place the scooter on a level sur-
face and hold it in an upright po-
sition.
2. While applying the front brake,
push down hard on the
handlebars several times to check
if the front fork compresses and
rebounds smoothly.
EC000098
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check orrepair it.ZAUM0528
EAU00794
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Place a stand under the engine
to raise the front wheel off the
ground.
EW000115
Securely support the scooter so thatthere is no danger of it falling over.
6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAUM0072
Replacing a headlight bulb1. Remove front cover by removing
the screws.
2. Remove the headlight coupler.3. Remove the headlight bulb holder
by turning it 1/4 turn
counterclockwise.
4. Remove the defective bulb.
EW000119
Headlight bulbs get very hot.
Therefore, keep flammable products
away from a lit headlight bulb, and
do not touch the bulb until it hascooled down.
5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
1. Screw (x4)1. Headlight bulb holder
1
ZAUM0530
6-20
1
1
ZAUM0529
6. Connect the headlight coupler and
install the front cover.
EC000105
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely
affected. Thoroughly clean off any
dirt and fingerprints on the headlight
bulb using a cloth moistened withalcohol or thinner.
SCOOTER CARE AND STORAGE
7
CareWhile the open design of a scooter
reveals the attractiveness of the
technology, it also makes it more
vulnerable. Rust and corrosion can
develop even if high-quality
components are used. A rusty exhaust
pipe may go unnoticed on a car,
however, it detracts from the overall
appearance of a scooter. Frequent and
proper care does not only comply with
the terms of the warranty, but it will also
keep your scooter looking good, extend
its life and optimize its performance.Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and
covers as well as all electrical
couplers and connectors,
including the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such
products onto seals, gaskets and
wheel axles. Always rinse the dirt
and degreaser off with water.Cleaning
ECA00011
•
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are used
on hard-to-remove dirt, do not
leave the cleaner on the affected
area any longer than instructed.
Also, thoroughly rinse the area off
with water, immediately dry it, and
then apply a corrosion protection
spray.
•
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge with
mild detergent and water to clean
plastic.
•
Do not use any harsh chemical
products on plastic parts. Be sure
to avoid using cloths or sponges
which have been in contact with
strong or abrasive cleaning
products, solvent or thinner, fuel
(gasoline), rust removers or
inhibitors, brake fluid, antifreeze
or electrolyte.
7-1
SCOOTER CARE AND STORAGE
7After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally
induced discoloring of stainless-
steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is
recommended to apply a corro-
sion protection spray on all metal,
including chrome- and nickel-
plated, surfaces.
4. Use spray oil as a universal
cleaner to remove any remaining
dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA00002
•
Make sure that there is no oil
or wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
•
Before operating the scooter
test its braking performanceand cornering behavior.
ECA00013
•
Apply spray oil and wax
sparingly and make sure to
wipe off any excess.
•
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
•
Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE :
Consult a Yamaha dealer for advice onwhat products to use.
7-3
SCOOTER CARE AND STORAGE
7
StorageShort-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
ECA00015
•
Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
•
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strongchemicals are stored.Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
"Care" section of this chapter.
2. Drain the carburetor float
chamber by loosening the drain
bolt; this will prevent fuel deposits
from building up. Pour the drained
fuel into the fuel tank.
3. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
4. Perform the following steps to
protect the cylinder, piston rings,
etc. from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit
sparking during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
EWA00003
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
5. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to
prevent the tires from becoming
degraded in one spot.
7-4
SPECIFICATIONS
8
8-1 Model EW50
Dimensions:
Overall length 1,785 mm
Overall width 668 mm
Overall height 1,077 mm
Seat height 787 mm
Wheelbase 1,202 mm
Minimum ground clearance 185 mm
Minimum turning radius 1,800 mm
Weight:
Wet (with oil and a full fuel tank) 81 kg
Engine:
Engine type Air cooled, 2strokes
Cylinder arrangement Single cylinder, vertical
Displacement 49.2 cc
Bore x stroke 40.0 x 39.2 mm
Compression ratio 11.2:1
Starting system type Electric and kick starter
Lubrication system Separate lubrication
(Autolube)
Engine oil:
Type Yamalube 2
or 2 strokes engine oil
Classification Jaso FC or ISO EG-C, EG-D
Capacity 1.3 LFinal transmission oil:
Type SAE 10W30 type SE
Capacity 0.11L
Air filter type:Wet type element
Fuel:
Recommended fuel Regular unleaded gasoline
(RON 91 mini)
Fuel tank capacity 6.5 L
Carburetor:
Type/quantity TK ø12
Manufacturer TEIKEI
Spark plug:
Type / Manufacturer BR8HS / NGK or BR9HS/NGK
Spark plug gap 0.5—0.7 mm
Clutch type:Dry, centrifugal automatic
Transmission:
Primary reduction system Helical gear
Primary reduction ratio 52/13 (4.000)
Secondary reduction system Spur gear
Secondary reduction ratio 42/13 (3.230)
Transmission type V-belt automatic
Operation Centrifugal automatic type
Chassis:
Frame type Steel tube underbone
Caster angle 27°
Trail 90 mm
Specifications
SPECIFICATIONS
8
8-2 Tires:
Front:
Type Tubeless
Size / Manufacturer / model 120/80-12 55L / MICHELIN
/ BOPPER
120/80-12 55J / CHENG SHIN
/ MAXXIS
Rear:
Type Tubeless
Size / Manufacturer / model 130/90-10 61L / MICHELIN
/ BOPPER
130/90-10 61J / CHENG SHIN
/ MAXXIS
Maximum load * 184 kg
Air pressure (cold tire):
Up to 90 kg load*
Front 150 kpa
Rear 150 kpa
90 kg load—maximum load *
Front 150 kpa
Rear 170 kpa
* Total weight of rider, passenger, cargo and accessories
Minimum tire tread depth 1.6 mmWheels:
Front
Type Cast wheel/Aluminium
Size 12 X MT 2.75
Rear
Type Cast wheel/aluminium
Size 10 X MT 3.00
Brakes:
Front
Type Single disc brake
Operation Right hand operation
Type brake fluid DOT 4 or DOT 3
Rear
Type Drum brake
Operation Left hand operation
Suspension:
Front suspension Telescopic fork
Rear suspension Unit swing
Shock absorber:
Front fork type Coil spring/oil damper
Rear shock absorber Coil spring/oil damper
assembly type
Wheel travel:
Front wheel travel 104 mm
Rear wheel travel 100 mm
SPECIFICATIONS
8
8-3 Electrical:
Ignition system type C.D.I
Charging system Flywheel magneto
BatteryModel GM4-3B, YB4L-B, FB4-B
Voltage/capacity 12 V / 4 Ah
Headlight type:Bulb
Bulbs (voltage/wattage x quantity):
Headlight 12V, 35W/35Wx1
Tail/brake light 12V, 5W/21Wx1
Turn signal light
Front 12V, 10Wx2
Rear 12V, 10Wx2
Meter lights 12V, 1.2Wx2
High beam indicator light 12V, 2Wx1
Turn signal indicator light 12V, 2Wx1
Oil level warning light 12V, 2Wx1
Fuel level warning light 12V, 2Wx1
Fuses:
Main fuse 7A