OPERATION AND IMPORTANT RIDING POINTS
5
EAU01118
EW000129
•
Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or
function that you do not
thoroughly understand.
•
Never start the engine or
operate it in a closed area for
any length of time. Exhaust fu-
mes are poisonous, and
inhaling them can cause loss of
consciousness and death
within a short time. Always
make sure that there is
adequate ventilation.
•
For safety, always start the
engine with the centerstanddown.
PUSH
ZAUM0332
ZAUM0367
EAU00415
Starting the engine1. Turn the key to “
*
”, then when
the oil level warning light comes
on, turn it to “
”.
ECA00045
For maximum engine life, never
accelerate hard when the engine iscold!
2. Turn the starter (choke) on and
completely close the throttle. (See
page 3-7 for starter (choke)
operation.)3. Start the engine by pushing the
start switch or by pushing the
kickstarter lever down, while
applying the front or rear brake.
NOTE :
If the engine fails to start by pushing
the start switch, release the switch, wait
a few seconds, and then try again. Each
starting attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 5 seconds
on any one attempt. If the engine does
not start with the starter motor, try usingthe kickstarter.
4. After starting the engine, move the
starter (choke) knob/lever back
halfway.
5-1
OPERATION AND IMPORTANT RIDING POINTS
5
EAU03093
Tips for reducing fuel
consumptionFuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:•
Thoroughly warm up the engine.
•
Avoid high engine speeds during
acceleration.
•
Avoid high engine speeds with no
load on the engine.
•
Turn the engine off instead of
letting it idle for an extended
length of time (e.g., in traffic jams,
at traffic lights or at railroad
crossings).
EAU00436
Engine break-inThere is never a more important period
in the life of your engine than the period
between 0 and 1,000 km. For this
reason, you should read the following
material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1,000 km. The various parts in the
engine wear and polish themselves to
the correct operating clearances.
During this period, prolonged full-
throttle operation or any condition that
might result in engine overheating must
be avoided.
EAUT0003*
0 - 150 km
Avoid operation above 1/3 throttle. Stop
the engine and let it cool for 5 to 10
minutes after every hour of operation.
Vary the speed of the scooter from time
to time. Do not operate it at one set
throttle position.150 - 500 km
Avoid prolonged operation above 1/2
throttle.
500 - 1,000 km
Avoid cruising speeds in excess of 3/4
throttle.
ECAT0001*
After 1,000 km of operation, be sureto replace the final transmission oil.
1,000 km and beyond
Avoid prolonged full throttle operation.
Vary speeds occasionally.
EC000049
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealercheck the vehicle.
5-4
EAU00462
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart ............ 6-2
Checking the spark plug ......................................... 6-5
Final transmission oil .............................................. 6-6
Cleaning the air filter element ................................. 6-7
Adjusting the carburetor .......................................... 6-8
Adjusting the throttle cable free play ....................... 6-8
Tires ........................................................................ 6-9
Cast wheels .......................................................... 6-11
Adjusting the front brake lever free play ............... 6-11
Adjusting the rear brake lever free play ................ 6-11
Checking the front brake pads
and rear brake shoes ............................................ 6-12
Checking the brake fluid level ............................... 6-13
Changing the brake fluid ....................................... 6-14
Checking and lubricating the cables ..................... 6-14
6 Checking and lubricating the throttle grip
and cable .............................................................. 6-15
Lubricating the front and rear brake levers ........... 6-15
Checking and lubricating the centerstand ............. 6-15
Checking the front fork .......................................... 6-16
Checking the steering ........................................... 6-16
Checking the wheel bearings ................................ 6-17
Battery ................................................................... 6-17
Replacing the fuse ................................................ 6-19
Replacing a headlight bulb .................................... 6-20
Replacing a front turn signal light bulb .................. 6-21
Replacing a rear turn signal light bulb or
the tail/brake light bulb .......................................... 6-21
Troubleshooting .................................................... 6-21
Troubleshooting chart ........................................... 6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-3 •Check tread depth and for damage.
9 * Tires•Replace if necessary.
•Check air pressure.√√√√ √
•Correct if necessary.
10 * Wheel bearings•Check bearing for looseness or damage.√√√√11 * Steering bearings•Check bearing play and steering for roughness.√√√√√
•Lubricate with lithium-soap-based grease.Every 24,000 km
12 * Chassis fasteners•Make sure that all nuts, bolts and screws
√√√√ √are properly tightened.
13 Centerstand•Check operation.
√√√√ √•Lubricate.
14 * Front fork•Check operation and for oil leakage.√√√√
15 * Rear shock absorber
•Check operation and shock absorber for oil leakage.√√√√
assembly
16 * Carburetor•Adjust engine idling speed.√√√√√ √
17 * Autolube pump•Check operation.
√√√√
•Bleed if necessary.
18 Final transmission oil•Check vehicle for oil leakage.√√ √
•Change.√√√
19 * V-belt•Replace.Every 10,000 kmNO. Item
Check or maintenance job
ODOMETER READING (x 1,000 km)1ANNUAL
CHECK
6121824
PERIODIC MAINTENANCE AND MINOR REPAIR
6
12
ZAUM01531. Final transmission oil drain bolt
2. Final transmission oil filler cap
EAU04228
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.
1. Start the engine, warm it up by
riding the scooter for several mi-
nutes, and then stop the engine.
2. Place the scooter on the
centerstand.3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the oil filler cap and drain
bolt to drain the oil from the final
transmission case.
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
Tightening torque:
Final transmission oil drain bolt:
17 Nm (1.7 m
•kgf)
6. Add the specified amount of the
recommended final transmission
oil, and then install and tighten the
oil filler cap.
Recommended final transmission oil:
See page 8-1.
Oil quantity:
0.11 L
EWA00062
•
Make sure that no foreign
material enters the final trans-
mission case.
•
Make sure that no oil gets on
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
6
1
ZAUM0170
1
ZAUM0318
1
4 32ZAUM0156
1. Air filter case cover1. Air filter element
EAUM0071
Cleaning the air filter elementThe air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more
frequently if you are riding in unusually
wet or dusty areas.
1. Remove the air filter case cover
by removing the screws.2. Pull the air filter element out, clean
it with solvent, and then squeeze
the remaining solvent out.
EW000075
Use only a dedicated parts cleaning
solvent. To avoid the risk of fire or
explosion, do not use gasoline orsolvents with a low flash point.
EC000089
To avoid damaging the foam material,
handle it gently and carefully, and donot twist or wring it.3. Apply oil of the recommended
type to the entire surface of the
element, and then squeeze the
excess oil out.
NOTE :
The air filter element should be wet butnot dripping.
Recommended oil:
Engine oil
6-7
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU04502
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to
disassemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha dea-
ler replace the brake shoes as a set.
1
2
ZAUM00591. Wear indicator
2. Wear limit
1
ZAUM05271. Minimum level mark
6-13
EAU00732
Checking the brake fluid levelInsufficient brake fluid may allow air to
enter the brake system, possibly causing
it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads and/
or brake system leakage. If the brake
level is low, be sure to check the brake
pads for wear and the brake system for
leakage.Observe these precautions:
•
When checking the fluid level,
make sure that the top of the
master cylinder is level by turning
the handlebars.
•
Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
Recommended brake fluid:
DOT 4
NOTE :
If DOT 4 is not available, DOT 3 can beused.•
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and lead
to poor braking performance.
•
Be careful that water does not en-
ter the master cylinder when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAUM0008
Changing the brake fluidHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and
lubrication chart. In addition, have the
brake hose replaced every four years
or whenever it is damaged or leaking.
EAU02962
Checking and lubricating the
cablesThe operation of all control cables and
the condition of the cables should be
checked before each ride, and the
cables and cable ends should be
lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or replace
it.
Recommended lubricant:
Engine oil
EW000112
Damage to the outer sheath may
interfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafeconditions.
6-14
•
Brake fluid may deteriorate painted
surfaces or plastic parts. Always
clean up spilled fluid immediately.
•
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if the
brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.