2005 YAMAHA RHINO 660 steering wheel

Brake pedal and accelerator pedal
lubrication ....................................... 8-101
Rear knuckle upper and lower pivot
lubrication ....................................... 8-101
Steering shaft lubrication .................. 8-103
Wheel removal ................................. 8-103
Wheel installation ............................. 8-105
Battery .............................................. 8-107
Battery maintenance ........................ 8-111
Fuse replacement............................. 8-113
Replacing a headlight bulb ............... 8-119
Headlight beam adjustment.............. 8-123
Tail/brake light bulb replacement ..... 8-125
Troubleshooting................................ 8-131
Troubleshooting charts ..................... 8-133
CLEANING AND STORAGE ................... 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS ................................ 10-1
910U5UG61.book Page 3 Monday, September 6, 2004 9:00 AM

2-5

Always keep both hands, arms, feet, and legs
inside the vehicle at all times during operation.
Keep your feet on the floorboard. Never hold
onto the enclosure except when using the
handgrip inside the enclosure. Otherwise, your
hand could be injured if it is caught between the
enclosure and an obstacle outside the vehicle.


Always keep both hands on the steering wheel
when driving.


Never wrap your thumbs and fingers around
the steering wheel. This is particularly impor-
tant when driving in rough terrain. The front
wheels will move right and left as they respond
to the terrain, and this movement will be felt in
the steering wheel. A sudden jolt could wrench
the steering wheel around, and your thumbs or
fingers could be injured if they are in the way of
the steering wheel spokes.


Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when driving the
vehicle.
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3-2
3
23. Light switch
24. Steering wheel
25. Starter (choke)
26. Main switch
27. On-Command four-wheel drive and differential gear lock switches
28. Multi-function meter unit
29. Auxiliary DC jack
30. Horn switch
31. Drive select lever
32. Parking brake lever
33. Accelerator pedal
34. Brake pedalNOTE:_ The vehicle you have purchased may differ slightly
from those shown in the figures of this manual. _ U5UG61.book Page 2 Monday, September 6, 2004 9:00 AM

4-29
NOTE:_

When the switch is set to “LOCK”, the differ-
ential gear lock indicator light will flash until
the differential gear is locked.


When the indicator light is flashing, turning
the steering wheel back and forth will help the
differential gear lock to engage.


Riding before the differential gear lock is
properly engaged (e.g., when the indicator
light is flashing) will cause the engine speed
to be limited until engagement is complete.
_
U5UG61.book Page 29 Monday, September 6, 2004 9:00 AM

5-1
EVU01340
1-PRE-OPERATION CHECKS
Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9,
8-83–8-91
Parking brakeCheck for proper operation, condition and free play. 8-93–8-95
FuelCheck fuel level.
Fill with fuel if necessary.5-11–5-13
Engine oilCheck oil level.
Fill with oil if necessary.5-15, 8-23–8-33
Coolant reservoirCheck coolant level.
Fill with coolant if necessary.5-17–5-19,
8-47–8-49
Final gear oil/
Differential gear oilCheck for leakage. 5-21, 8-35–8-45
Accelerator pedalCheck for proper accelerator pedal operation. 5-23
Seat beltsCheck for proper operation and belt wear. 5-23
SteeringCheck for proper operation. 5-25
Fittings and fastenersCheck all fittings and fasteners. 5-25
Lights and switchesCheck for proper operation.5-25–5-27,
8-119–8-129
Wheels and tiresCheck tire pressure, wear and damage.5-29–5-35,
8-103–8-105
Axle bootsCheck for damage. 8-51
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5-25
EVU01230
Steering
Park on level ground. Turn the steering wheel right
and left. Check for excessive free play, abnormal
noises, or a rough feeling. Have a Yamaha dealer
repair as necessary for proper operation.
EVU00470
Fittings and fasteners
Always check the tightness of chassis fittings and
fasteners before a ride. Take the vehicle to a
Yamaha dealer or refer to the Service Manual for
correct tightening torque.
EVU00480
Lights
Check the headlights and tail/brake lights to make
sure they are in working condition. Repair as nec-
essary for proper operation.
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6-31

Do not mount an accessory where it could in-
terfere with your ability to control the vehicle.
Examples include (but are not limited to) an ob-
ject that limits your ability to turn the steering
wheel or one that limits your view.


Use extra caution when driving a vehicle with
accessories. The vehicle may handle different-
ly than it does without accessories.
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7-13
CAUTION:_ Do not shift from low to high or vice versa with-
out coming to a complete stop and waiting for
the engine to return to normal idle speed. Dam-
age to the engine or drive train may occur. _TURNING YOUR VEHICLE
The vehicle is easier to steer in two-wheel drive
(2WD) than four-wheel drive (4WD). Steering
takes the most effort in 4WD with the differential
locked (DIFF. LOCK).
It is possible for the vehicle to roll over or go out of
control if you attempt sharp, high-speed turns. You
should also be careful making sharp turns on
rough terrain. Do not attempt to turn around or
make abrupt maneuvers on slopes.
U5UG61.book Page 13 Monday, September 6, 2004 9:00 AM