2005 YAMAHA MT-01 light

PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooleddown.
b. Install the bulb by turning it
clockwise.CAUTION:
ECA10650
Take care not to damage the follow-
ing parts:


Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.c. Connect the headlight coupler.
2. Install the headlight unit by install-
ing the bolts.
3. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Headlight coupler
2. Headlight bulb
1. Do not touch the glass part of the bulb.
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
6
EAU24180
Tail/brake light This model is equipped with an LED
type of tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24201
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screw.CAUTION:
ECA11190
Do not overtighten the screw, other-wise the lens may break.
EAU36810
Replacing the license plate
light bulb 1. Remove the license plate light cov-
er by removing the screws.
2. Remove the license plate light lens
by removing the screws.
1. Screw
1. Screw
2. License plate light cover
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
63. Remove the defective bulb by pull-
ing it out from the socket.
4. Insert a new bulb into the socket.
5. Install the license plate light lens
by installing the screws.6. Install the license plate light cover
by installing the screws.
EAU36840
Replacing an auxiliary light
bulb This model is equipped with three aux-
iliary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove the headlight unit by re-
moving the bolts on each side.
1. Screw
2. License plate light lens
1. License plate light bulb
1. Auxiliary light bulb A
2. Auxiliary light bulb B
3. Auxiliary light bulb C
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
6
NOTE:
Skip steps 2 and 7 if the auxiliary lightbulb A is being replaced.
2. To replace auxiliary light bulb B or
C, remove the corresponding
headlight unit side cover bracket
and the headlight unit side cover
by removing the screws.3. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
4. Remove the defective bulb by pull-
ing it out.5. Insert a new bulb into the socket.
6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the headlight unit side cover
and the headlight unit side cover
bracket by installing the screws.
8. Install the headlight unit by install-
ing the bolts.1. Bolt
1. Screw
2. Headlight unit side cover bracket
3. Headlight unit side cover
1. Auxiliary light bulb socket
1. Auxiliary light bulb
U5YUE0E0.book Page 31 Monday, November 15, 2004 8:48 AM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU36901
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlets with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA15090


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels,
other plastic parts, and the muf-
flers. Use only a soft, clean cloth
or sponge with mild detergent
and water to clean plastic. How-
ever, if the mufflers cannot be
thoroughly cleaned with mild
detergent, alkaline products
and a soft brush may be used.


Do not use any harsh chemical
products on plastic parts or the
mufflers. Be sure to avoid using
cloths or sponges which have
been in contact with strong or
abrasive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or electro-
lyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
storage compartments, electric
components (couplers, connec-
tors, instruments, switches and
lights), breather hoses and
vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM

SPECIFICATIONS
8-2
8
Front tire:Type:
Tubeless
Size:
120/70 ZR17 M/C (58W)
Manufacturer/model:
METZELER/MEZ4JRear tire:Type:
Tubeless
Size:
190/50 ZR17 M/C (73W)
Manufacturer/model:
METZELER/MEZ4Loading:Maximum load:
202 kg (445 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
Loading condition:
90–202 kg (198–445 lb)
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)High-speed riding:
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT6.00Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damperWheel travel:
120.0 mm (4.72 in)
Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
117.0 mm (4.61 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
GT14B-4
Voltage, capacity:
12 V, 12.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 51.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
LED
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
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SPECIFICATIONS
8-3
8
Auxiliary light:
12 V, 5.0 W × 3
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LEDFuses:Main fuse:
50.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
25.0 A
Parking lighting fuse:
10.0 A
Muffler cover fan fuse:
15.0 A
ECU fuse:
10.0 AFuel injection system fuse:
15.0 A
Backup fuse:
10.0 A
Auto-decompression fuse:
15.0 A
U5YUE0E0.book Page 3 Monday, November 15, 2004 8:48 AM

INDEX
AAnti-theft alarm (optional) ....................... 3-8
Auxiliary light bulb, replacing ................ 6-30BBattery .................................................. 6-23
Brake and clutch fluid levels,
checking ............................................. 6-16
Brake and clutch fluids, changing ......... 6-17
Brake and clutch levers, checking and
lubricating ........................................... 6-21
Brake and shift pedals, checking and
lubricating ........................................... 6-20
Brake lever ........................................... 3-11
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever.................................. 3-10, 6-14
Cowling, removing and installing ............ 6-5DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-19
Drive chain slack .................................. 6-17EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-7
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-4
EXUP system ....................................... 3-19FFront and rear brake pads, checking .... 6-15
Front fork, adjusting .............................. 3-15
Front fork, checking .............................. 6-22Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-25
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-26
High beam indicator light......................... 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-20
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-29
Luggage strap holders .......................... 3-19MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function display...............................3-5NNeutral indicator light .............................. 3-3PParking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-15SSafety information ................................... 1-1
Seat ...................................................... 3-14
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-20
Sidestand, checking and lubricating ..... 6-21
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-22
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-32TTail/brake light ...................................... 6-29
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Tires ...................................................... 6-11
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn signal indicator lights ...................... 3-3
Turn signal light bulb, replacing ............ 6-29
Turn signal switch ................................... 3-9VValve clearance .................................... 6-11
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM