2005 YAMAHA MT-01 fuel cap

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function display ......................3-5
Anti-theft alarm (optional) ...............3-8
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather/overflow
hose ..........................................3-14
Catalytic converter ........................3-14
Seat ..............................................3-14
Adjusting the front fork ..................3-15
Adjusting the shock absorber
assembly ...................................3-17
Luggage strap holders ..................3-19
EXUP system ...............................3-19
Sidestand ......................................3-20Ignition circuit cut-off system ........ 3-20
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling ........................................ 6-5
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Air filter element ............................ 6-10
Checking the throttle cable free
play ........................................... 6-11
Valve clearance ............................ 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-14
Clutch lever .................................. 6-14Adjusting the rear brake light
switch ....................................... 6-15
Checking the front and rear brake
pads .......................................... 6-15
Checking the brake and clutch
fluid levels ................................. 6-16
Changing the brake and clutch
fluids ......................................... 6-17
Drive chain slack .......................... 6-17
Cleaning and lubricating the drive
chain ......................................... 6-19
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-20
Checking and lubricating the
brake and shift pedals .............. 6-20
Checking and lubricating the
brake and clutch levers ............ 6-21
Checking and lubricating the
sidestand .................................. 6-21
Checking the front fork ................. 6-22
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-25
Replacing a headlight bulb .......... 6-26
Tail/brake light ............................. 6-29
Replacing a turn signal light
bulb ........................................... 6-29U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM

SAFETY INFORMATION
1-4
1 tor and may limit control ability,
therefore, such accessories are
not recommended.


Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Gasoline and exhaust gas


GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when
refueling.
Take care not to spill any gaso-
line on the engine or exhaust
system when refueling.
Never refuel while smoking or in
the vicinity of an open flame.


Never start the engine or let it run
for any length of time in a closed
area. The exhaust fumes are poi-
sonous and may cause loss of
consciousness and death within a
short time. Always operate your
motorcycle in an area that has ad-
equate ventilation.


Always turn the engine off before
leaving the motorcycle unattended
and remove the key from the main
switch. When parking the motor-
cycle, note the following:
The engine and exhaust system
may be hot, therefore, park the
motorcycle in a place where pe-
destrians or children are not like-
ly to touch these hot areas.
Do not park the motorcycle on a
slope or soft ground, otherwise it
may fall over.
Do not park the motorcycle near
a flammable source, (e.g., a ker-
osene heater, or near an open
flame), otherwise it could catch
fire.


When transporting the motorcycle
in another vehicle, make sure that
it is kept upright. If the motorcycle
should lean over, gasoline may
leak out of the fuel tank.


If you should swallow any gaso-
line, inhale a lot of gasoline vapor,
or allow gasoline to get into your
eyes, see your doctor immediately.
If any gasoline spills on your skinor clothing, immediately wash the
affected area with soap and water
and change your clothes.
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INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU13070
Fuel tank cap To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap
1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
NOTE:The fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly closed and locked.
WARNING
EWA11090
Make sure that the fuel tank cap isproperly closed before riding.
1. Brake pedal
1. Fuel tank cap lock cover
2. Unlock.
U5YUE0E0.book Page 12 Monday, November 15, 2004 8:48 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
EAU13210
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
WARNING
EWA10880


Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.


Avoid spilling fuel on the hot en-gine.
CAUTION:
ECA10070
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-es or plastic parts.
EAU33500
CAUTION:
ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
91 or higher. If knocking (or pinging) oc-curs, use a gasoline of a different brand
or premium unleaded fuel. Use of un-
leaded fuel will extend spark plug life
and reduce maintenance costs.
1. Fuel tank filler tube
2. Fuel level
Recommended fuel:
REGULAR UNLEADED GASOLINE
ONLY
Fuel tank capacity:
15.0 L (3.96 US gal) (3.30 Imp.gal)
Fuel reserve amount (when the fuel
level warning symbol comes on):
3.0 L (0.79 US gal) (0.66 Imp.gal)
U5YUE0E0.book Page 13 Monday, November 15, 2004 8:48 AM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU36901
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlets with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA15090


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
windshields, cowlings, panels,
other plastic parts, and the muf-
flers. Use only a soft, clean cloth
or sponge with mild detergent
and water to clean plastic. How-
ever, if the mufflers cannot be
thoroughly cleaned with mild
detergent, alkaline products
and a soft brush may be used.


Do not use any harsh chemical
products on plastic parts or the
mufflers. Be sure to avoid using
cloths or sponges which have
been in contact with strong or
abrasive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or electro-
lyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
storage compartments, electric
components (couplers, connec-
tors, instruments, switches and
lights), breather hoses and
vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2185 mm (86.0 in)
Overall width:
790 mm (31.1 in)
Overall height:
1160 mm (45.7 in)
Seat height:
825 mm (32.5 in)
Wheelbase:
1525 mm (60.0 in)
Ground clearance:
143 mm (5.63 in)
Minimum turning radius:
3200 mm (126.0 in)Weight:With oil and fuel:
259.0 kg (571 lb)Engine:Engine type:
Air cooled 4-stroke, OHV
Cylinder arrangement:
V-type 2-cylinder
Displacement:
1670.0 cm³ (101.90 cu.in)
Bore × stroke:
97.0 × 113.0 mm (3.82 × 4.45 in)
Compression ratio:
8.40 :1
Starting system:
Electric starter
Lubrication system:
Dry sump
Engine oil:Type:
SAE20W40
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
3.70 L (3.91 US qt) (3.26 Imp.qt)
With oil filter cartridge replacement:
4.10 L (4.33 US qt) (3.61 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
15.0 L (3.96 US gal) (3.30 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)Fuel injection:Manufacturer:
NIPPON INJECTOR
Model:
INP-101/2Spark plug (s):Manufacturer/model:
NGK/DPR7EA-9
Manufacturer/model:
DENSO/X22EPR-U9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
71/48 (1.479)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
39/17 (2.294)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
38/16 (2.375)
2nd:
30/19 (1.579)
3rd:
29/25 (1.160)
4th:
24/25 (0.960)
5th:
24/30 (0.800)Chassis:Frame type:
Double cradle
Caster angle:
25.00 °
Trail:
103.0 mm (4.06 in)
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM

INDEX
AAnti-theft alarm (optional) ....................... 3-8
Auxiliary light bulb, replacing ................ 6-30BBattery .................................................. 6-23
Brake and clutch fluid levels,
checking ............................................. 6-16
Brake and clutch fluids, changing ......... 6-17
Brake and clutch levers, checking and
lubricating ........................................... 6-21
Brake and shift pedals, checking and
lubricating ........................................... 6-20
Brake lever ........................................... 3-11
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Clutch lever.................................. 3-10, 6-14
Cowling, removing and installing ............ 6-5DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-19
Drive chain slack .................................. 6-17EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-7
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-4
EXUP system ....................................... 3-19FFront and rear brake pads, checking .... 6-15
Front fork, adjusting .............................. 3-15
Front fork, checking .............................. 6-22Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-25
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-26
High beam indicator light......................... 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-20
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-29
Luggage strap holders .......................... 3-19MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function display...............................3-5NNeutral indicator light .............................. 3-3PParking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-15SSafety information ................................... 1-1
Seat ...................................................... 3-14
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-20
Sidestand, checking and lubricating ..... 6-21
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-22
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-32TTail/brake light ...................................... 6-29
Throttle cable free play, checking ......... 6-11
Throttle grip and cable, checking and
lubricating ........................................... 6-20
Tires ...................................................... 6-11
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn signal indicator lights ...................... 3-3
Turn signal light bulb, replacing ............ 6-29
Turn signal switch ................................... 3-9VValve clearance .................................... 6-11
U5YUE0E0.book Page 1 Monday, November 15, 2004 8:48 AM